Circuit/System Testing
WARNING: This page is about a different variant/trim than selected.
- Ignition/Vehicle & All vehicle systems - Off
- Disconnect the electrical connector: M10 Charge Air Cooler Coolant Pump
- Test for less than 5 Ω between the test points: Ground terminal 2 & Ground
- If greater than 5 Ω
- Disconnect the ground connection: Chassis Ground
- Test for less than 2 Ω between the test points: Ground terminal 2 Component harness & The other end of the circuit @ Ground Connection
- If 2 Ω or greater - Repair the open/high resistance in the circuit.
- If less than 2 Ω - Repair the open/high resistance in the ground connection.
- Go to next step: If less than 5 Ω
- Ignition - On / Vehicle - In Service Mode
- Verify a test lamp turns On between the test points: B+ circuit terminal 1 & Ground
- If the test lamp does not turn On and the circuit fuse is OK
- Ignition/Vehicle - Off & Remove - Test lamp
- Test for less than 2 Ω between the test points: B+ circuit terminal 1 & Output terminal @ Fuse
- If 2 Ω or greater - Repair the open/high resistance in the circuit.
- If less than 2 Ω - Verify the fuse is OK and there is voltage at the fuse.
- If the test lamp does not turn On and the circuit fuse is open
- Ignition/Vehicle - Off & Remove - Test lamp
- Test for infinite resistance between the test points: B+ circuit terminal 1 & Ground
- If less than infinite resistance - Repair the short to ground on the circuit.
- If infinite resistance - Replace the component: M10 Charge Air Cooler Coolant Pump
- Go to next step: If the test lamp turns On
- Verify a test lamp turns On between the test points: Ignition circuit terminal 5 & Ground
- If the test lamp does not turn On and the circuit fuse is OK
- Ignition/Vehicle - Off & Remove - Test lamp
- Test for less than 2 Ω between the test points: Ignition circuit terminal 5 & Output terminal @ Fuse
- If 2 Ω or greater - Repair the open/high resistance in the circuit.
- If less than 2 Ω - Verify the fuse is OK and there is voltage at the fuse.
- If the test lamp does not turn On and the circuit fuse is open
- Ignition/Vehicle - Off & Remove - Test lamp
- Replace the component: Fuse
- Ignition - On / Vehicle - In Service Mode
- Verify the fuse does not open.
- If the fuse opens and there are components connected to the circuit - Disconnect a component and repeat procedure starting at step 6.1
- If the fuse opens with all components disconnected from the circuit - Repair the short to ground on the circuit.
- If the fuse does not open after disconnecting a component from the circuit - Replace the component disconnected last.
- Go to next step: If the fuse does not open with all components connected, except the following component: K20 Engine Control Module
- Ignition/Vehicle - Off
- Connect the electrical connector: K20 Engine Control Module
- Replace the component: Fuse
- Ignition - On / Vehicle - In Service Mode
- Verify the fuse does not open.
- If the fuse is open - Replace the component: K20 Engine Control Module
- Go to next step: If the fuse does not open.
- Operate the component: Each component on the circuit - One at a time
Verify the fuse does not open when any of the components are activated.
- If the fuse opens - Replace the component that caused the fuse to open when activated.
- Go to next step: If the fuse does not open.
- All OK.
NOTE:It may be necessary to use a scan tool control function to operate a component.
- Go to next step: If the test lamp turns On
- Test for 8 to 10 V between the test points: Serial Data circuit terminal 3 @ Component harness & Ground
- Go to next step: If less than 8 V
- Ignition/Vehicle - Off
- Disconnect the appropriate electrical connector: K20 Engine Control Module
- Test for infinite resistance between the test points: Serial Data circuit terminal 3 @ Component harness & Ground
- If less than infinite resistance - Repair the short to ground on the circuit.
- Go to next step: If infinite resistance
- Test for less than 2 Ω between the test points: Serial Data circuit terminal 3 @ Component harness & The other end of the circuit @ Control module harness
- If 2 Ω or greater - Repair the open/high resistance in the circuit.
- If less than 2 Ω - Replace the component: K20 Engine Control Module
- If greater than 10 V
- Ignition/Vehicle - Off
- Disconnect the appropriate electrical connector: K20 Engine Control Module
- Ignition - On / Vehicle - In Service Mode
- Test for less than 1 V between the test points: Serial Data circuit terminal 3 @ Component harness & Ground
- If 1 V or greater - Repair the short to voltage on the circuit.
- If less than 1 V - Replace the component: K20 Engine Control Module
- Go to next step: If between 8 and 10 V
- Replace the component: M10 Charge Air Cooler Coolant Pump