Circuit/System Testing
WARNING: This page is about a different variant/trim than selected.
- Disconnecting the component electrical connector causes additional DTCs to set.
- It may take up to 2 min for all vehicle systems to power down before an accurate ground or low reference circuit continuity test can be performed.
- Ignition/Vehicle & All vehicle systems - Off
- Disconnect the electrical connector: Charge Air Cooler Cover
- Test for less than 5 Ω between the test points: Low Reference circuit terminal 4 & The other end of the circuit @ Chassis Ground
- If 5 Ω or greater
- Disconnect the appropriate electrical connector: K20 Engine Control Module
- Test for less than 2 Ω between the test points: Low Reference circuit terminal 4 @ Component harness & The other end of the circuit @ Control module harness
- If 2 Ω or greater - Repair the open/high resistance in the circuit.
- If less than 2 Ω - Replace the component: K20 Engine Control Module
- Go to next step: If less than 5 Ω
- Ignition - On / Vehicle - In Service Mode
- Test for 4.8 to 5.2 V between the test points: 5 V Reference circuit terminal 5 & Low Reference circuit terminal 4
- If less than 4.8 V
- Ignition/Vehicle - Off
- Disconnect the appropriate electrical connector: K20 Engine Control Module
- Test for infinite resistance between the test points: 5 V Reference circuit terminal 5 @ Component harness & The other end of the circuit @ Chassis Ground
- If less than infinite resistance - Repair the short to ground on the circuit.
- Go to next step: If infinite resistance
- Test for less than 2 Ω between the test points: 5 V Reference circuit terminal 5 @ Component harness & The other end of the circuit @ Control module harness
- If 2 Ω or greater - Repair the open/high resistance in the circuit.
- If less than 2 Ω - Replace the component: K20 Engine Control Module
- If greater than 5.2 V
- Ignition/Vehicle - Off
- Disconnect the appropriate electrical connector: K20 Engine Control Module
- Ignition - On / Vehicle - In Service Mode
- Test for less than 1 V between the test points: 5 V Reference circuit terminal 5 @ Component harness & The other end of the circuit @ Chassis Ground
- If 1 V or greater - Repair the short to voltage on the circuit.
- If less than 1 V - Replace the component: K20 Engine Control Module
- Go to next step: If between 4.8 and 5.2 V
- Test for 4.8 to 5.2 V between the test points: Serial Data circuit terminal 3 & Ground
- If less than 4.8 V
- Ignition/Vehicle - Off
- Disconnect the appropriate electrical connector: K20 Engine Control Module
- Test for infinite resistance between the test points: Serial Data circuit terminal 3 @ Component harness & The other end of the circuit @ Chassis Ground
- If less than infinite resistance - Repair the short to ground on the circuit.
- Go to next step: If infinite resistance
- Test for less than 2 Ω between the test points: Serial Data circuit terminal 3 The other end of the circuit
- If 2 Ω or greater - Repair the open/high resistance in the circuit.
- If less than 2 Ω - Replace the component: K20 Engine Control Module
- If greater than 5.2 V
- Ignition/Vehicle - Off
- Disconnect the appropriate electrical connector: K20 Engine Control Module
- Ignition - On / Vehicle - In Service Mode
- Test for less than 1 V between the test points: Serial Data circuit terminal 3 @ Component harness & The other end of the circuit @ Chassis Ground
- If 1 V or greater - Repair the short to voltage on the circuit.
- Go to next step: If less than 1 V - Replace the component: K20 Engine Control Module
- Go to next step: If between 4.8 and 5.2 V
- Ignition/Vehicle - Off
- Remove - Charge Air Cooler Cover
Refer to Charge Air Cooler Cover Replacement
- Connect the electrical connector: X25 Charge Air Cooler Cover Connector
- Disconnect the appropriate electrical connector: Q38 Throttle Body
- Test for less than 5 Ω between the test points: Low Reference circuit terminal 4 & Ground
- If 5 Ω or greater
Test or replace the component: Jumper Harness @ Q38 Throttle Body
- Go to next step: If less than 5 Ω
- If 5 Ω or greater
- Ignition - On / Vehicle - In Service Mode
- Test for 4.8 to 5.2 V between the test points:
- Serial Data circuit terminal 3 & Ground
- 5 V Reference circuit terminal 2 & Ground
- If not between 4.8 and 5.2 V
Test or replace the component: Jumper Harness @ Q38 Throttle Body
- Go to next step: If between 4.8 and 5.2 V
- Test or replace the component: Q38 Throttle Body
NOTE:
NOTE:
Disconnecting the component electrical connector causes additional DTCs to set.
NOTE:
Testing for steps 4 to 9 is performed on the control module K20 side of the harness connector.