Installation Procedure
- NOTE:
Ensure that the sealing surface is clear of oil, grease and old sealant material.
NOTE:Ensure proper use of room temperature vulcanizing (RTV) sealant. Use of Room Temperature Vulcanizing (RTV) and Anaerobic Sealant
NOTE:Do not allow RTV to skim over, the positive crankcase ventilation baffle must be installed within 8 minutes of RTV being applied.
Apply room temperature vulcanizing (RTV) sealant as indicated (1).
Positive Crankcase Ventilation Baffle (2) - Install
- Positive Crankcase Ventilation Baffle Bolt (1) - Install and hand tighten [12x]
-
Courtesy of GENERAL MOTORS COMPANY
CAUTION:Refer to Fastener Caution .
Positive Crankcase Ventilation Baffle Bolt (1) - Install and tighten in sequence [12x] - Fastener Specifications
Auxiliary Generator Battery Jumper Cable (2) - Install
- Battery Positive Cable Nut (1) @ Starter Solenoid - Install and tighten - Fastener Specifications
- Electrical Connector (4) - Connect
- Starter (3) - Install
Starter Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Starter Stud (1) - Install and tighten - Fastener Specifications
Auxiliary Generator Battery Jumper Cable - Install
- Auxiliary Generator Battery Jumper Cable Terminal Nut (1) - Install and tighten - Fastener Specifications
- Retainer (3) - Engage
Engine Coolant Flow Control Valve Seal (2) - Install NEW
- Engine Coolant Flow Control Valve (1) - Install
Engine Coolant Flow Control Valve Bolt (1) - Install and tighten [5x] - Fastener Specifications
Electrical Connector (2) @ Engine Coolant Flow Control Valve - Connect [2x]
- Electrical Connector (1) @ Engine Coolant Temperature Sensor - Connect
Engine Coolant Thermostat Housing Inlet Pipe (3) @ Engine Coolant Flow Control Valve - Install
- Exhaust Manifold Outlet Pipe (2) @ Engine Coolant Flow Control Valve - Install
- Hose Clamp (1) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type
Engine Oil Cooler Coolant Inlet Hose (4) @ Engine Coolant Flow Control Valve - Install
- Radiator Inlet Hose (3) @ Engine Coolant Flow Control Valve - Install
- Thermostat Bypass Pipe (2) @ Engine Coolant Flow Control Valve - Install
- Hose Clamp (1) - Engage [3x] - Hose Clamp Replacement Guidelines - Spring Type
-
Crankcase Vent Passage Seal (4) - Install NEW
- Intake Manifold Gasket (3) - Install NEW [4x]
Intake Manifold (1) - Install
Intake Manifold Bolt (1) - Install and tighten [6x] - Fastener Specifications
Retainer (1) - Install
Charge Air Cooler Outlet Air Tube (2) @ Throttle Body (3) - Install
- Retainer Spring (1) - Engage
Oil Level Indicator Tube (2) - Install
- Oil Level Indicator Tube Bracket Bolt (1) - Install and tighten - Fastener Specifications
Upper Intake Manifold Cover (1) - Install
Intake Manifold Cover Stud (2) - Install and tighten [3x] - Fastener Specifications
- Intake Manifold Cover Bolt (1) - Install and tighten [2x] - Fastener Specifications
Evaporative Emission Canister Purge Pump (2) - Install
- Evaporative Emission Canister Purge Pump Bolt (1) - Install and tighten [3x] - Fastener Specifications
Engine Wiring Harness (4) - Reposition
- Retainer (3) - Install [4x]
- Electrical Connector (2) - Connect [2x]
- Engine Wiring Harness Bolt (1) - Install and tighten - Fastener Specifications
Throttle Body Electrical Connector (1) - Connect
Radiator Surge Tank Inlet Hose (3) - Reposition
- Retainer (2) - Install [3x]
- Evaporative Emission Canister Purge Tube (1) - Connect
Evaporative Emission Pipe (2) - Connect
- Fuel Feed Pipe (1) - Connect
- NOTE:
Ensure the intake manifold cover insulator retainers fully engage the intake manifold cover studs.
Intake Manifold Cover Insulator (1) - Install
Intake Manifold Cover Bolt (1) - Install and tighten - Fastener Specifications
Intake Manifold Cover (1) @ Upper Intake Manifold Bracket (2) - Install
Push down on the front of the intake manifold cover (2).
- Intake Manifold Cover Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Install the oil fill cap.
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection
- Fill the engine oil to the proper level with NEW engine oil. Engine Oil and Oil Filter Replacement
- Fill the cooling system. Cooling System Draining and Filling (L3B Static Fill) , or Cooling System Draining and Filling (L3B GE 47716)
- Pressurize the fuel system and inspect for leaks.
- Perform the intake system learned values reset. Intake System Learned Values Reset
- Perform the throttle body idle air flow compensation reset. Throttle Body Idle Air Flow Compensation Reset