Installation Procedure
Engine Mount (1) - Install
- Lower the engine.
Electrical Connector (1) - Connect
Front Crossmember Brace (3) - Install
- Front Crossmember Brace Bolt (1) - Install and tighten [4x] - Fastener Specifications
- Front Crossmember Brace Nut (2) - Install and tighten - Fastener Specifications
Push Pin (1) @ Front Wheelhouse Liner (2) - Install
{If equipped} Front Crossmember Brace (2) - Install
- {If equipped} Front Crossmember Brace Nut (1) - Install and tighten [4x] - Fastener Specifications
Front Compartment Air Deflector - (1) Install
Front Compartment Air Deflector Bolt (1) - Install and tighten [6x] - Fastener Specifications
Front Wheelhouse Liner Bolt (3) - Install and tighten - Fastener Specifications
- Push Pin (2) - Install and tighten
- Engine Front Splash Shield Bolt (1) - Install and tighten - Fastener Specifications
Front Wheelhouse Liner Bolt (1) - Install and tighten - Fastener Specifications
- Push Pin (2) - Install
- Engine Front Splash Shield Bolt (3) - Install and tighten - Fastener Specifications
Front Bumper Fascia Center Air Deflector Bolt (1) - Install and tighten [5x] - Fastener Specifications
- Push Pin (2) - Install [2x]
- Lower the vehicle.
Engine Mount Nut (2) - Install and tighten - Fastener Specifications
- Engine Mount Bolt (1) - Install NEW and tighten [2x] - Fastener Specifications
- Remove the engine support fixture. Engine Support Fixture
Engine Oil Cooler Coolant Outlet Hose (2) - Install
- Hose Clamp (1) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type
Automatic Transmission Fluid Cooling Heat Exchanger Outlet Hose (2) @ Engine Oil Cooler Coolant Outlet Hose - Install
- Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Radiator Inlet Hose (3) - Install
- Radiator Inlet Hose Clip (2) @ Radiator Inlet Hose Bracket - Install
- Radiator Inlet Hose Clamp (1) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type
-
Crankcase Vent Passage Seal (4) - Install NEW
- Intake Manifold Gasket (3) - Install NEW [4x]
Intake Manifold (1) - Install
- CAUTION:
Refer to Fastener Caution .
Intake Manifold Bolt (1) - Install and tighten [6x] - Fastener Specifications
Retainer (1) - Install
Charge Air Cooler Outlet Air Tube (2) @ Throttle Body (3) - Install
- Retainer Spring (1) - Engage
Oil Level Indicator Tube (2) - Install
- Oil Level Indicator Tube Bracket Bolt (1) - Install and tighten - Fastener Specifications
Upper Intake Manifold Cover (1) - Install
Intake Manifold Cover Stud (2) - Install and tighten [3x] - Fastener Specifications
- Intake Manifold Cover Bolt (1) - Install and tighten [2x] - Fastener Specifications
Evaporative Emission Canister Purge Pump (2) - Install
- Evaporative Emission Canister Purge Pump Bolt (1) - Install and tighten [3x] - Fastener Specifications
Engine Wiring Harness (4) - Reposition
- Retainer (3) - Install [4x]
- Electrical Connector (2) - Connect [2x]
- Engine Wiring Harness Bolt (1) - Install and tighten - Fastener Specifications
Throttle Body Electrical Connector (1) - Connect
Radiator Surge Tank Inlet Hose (3) - Reposition
- Retainer (2) - Install [3x]
- Evaporative Emission Canister Purge Tube (1) - Connect
Evaporative Emission Pipe (2) - Connect
- Fuel Feed Pipe (1) - Connect
- NOTE:
Ensure the intake manifold cover insulator retainers fully engage the intake manifold cover studs.
Intake Manifold Cover Insulator (1) - Install
Intake Manifold Cover Bolt (1) - Install and tighten - Fastener Specifications
Intake Manifold Cover (1) @ Upper Intake Manifold Bracket (2) - Install
Push down on the front of the intake manifold cover (2).
- Intake Manifold Cover Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Install the oil fill cap.
- Fill the cooling system. Cooling System Draining and Filling (L3B Static Fill) , or Cooling System Draining and Filling (L3B GE 47716)
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection
- Pressurize the fuel system and inspect for leaks.
- Check the cooling system for leaks.
- Perform the intake system learned values reset. Intake System Learned Values Reset
- Perform the throttle body idle air flow compensation reset. Throttle Body Idle Air Flow Compensation Reset
Refer to Fastener Caution
Refer to Torque-to-Yield Fastener Caution .