Installation Procedure
Engine Mount Bracket (2) - Install
- Engine Mount Bracket Bolt (1) - Install NEW and tighten [4x] - Fastener Specifications
Intermediate Steering Shaft (1) - Install
Prepare the intermediate steering shaft lower bolt (1) for installation as follows:
- Remove any loose cured adhesive from the external threads of the component using a lint free cloth.
- Thread the cleaned component into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the component. Adhesives, Fluids, Lubricants, and Sealers
- Ensure there are no gaps in the thread locking adhesive once applied to the component.
- Intermediate Steering Shaft Lower Bolt (1) - Install and tighten - Fastener Specifications
Install the mid intermediate steering shaft to the intermediate steering shaft by sliding the upper portion of the intermediate shaft (1) upward.
- Prepare the mid intermediate steering shaft bolt (2) for installation as follows:
- Remove any loose cured adhesive from the external threads of the component using a lint free cloth.
- Thread the cleaned component into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the component. Adhesives, Fluids, Lubricants, and Sealers
- Ensure there are no gaps in the thread locking adhesive once applied to the component.
- Mid Intermediate Steering Shaft Bolt (2) - Install - Fastener Specifications
Auxiliary Generator Battery Jumper Cable (2) - Move into position
- Auxiliary Generator Battery Jumper Cable Terminal Nut (1) - Install and tighten - Fastener Specifications
- Retainer (3) - Engage
Engine Wiring Harness (2) - Reposition
- Retainer (1) - Install [3x]
- Drivetrain and Front Suspension Cradle - Install - Drivetrain and Front Suspension Cradle Removal and Installation (AWD) , or Drivetrain and Front Suspension Cradle Removal and Installation (RWD)
Engine Mount (1) - Install
- NOTE:
Do NOT tighten all of the way.
Engine Mount Bolt (1) - Install NEW [2x]
- Lower screw jack until the engine sits on mount.
- Remove jack and block of wood from under engine.
Electrical Connector (1) - Connect
- Lower the vehicle.
Engine Mount Nut (2) - Install and tighten - Fastener Specifications
- Engine Mount Bolt (1) - Tighten [2x] - Fastener Specifications
Raise the vehicle. Lifting and Jacking the Vehicle
- Engine Wiring Harness (2) - Move into position
- Retainer (1) - Install [3x]
Engine Oil Cooler Coolant Inlet Hose (2) - Move into position
- Hose Clamp (1) - Engage [2x]
Engine Oil Cooler Coolant Outlet Hose (2) - Move into position
- Hose Clamp (1) - Engage [2x]
{If equipped} Front Crossmember Brace (2) - Install
- {If equipped} Front Crossmember Brace Nut (1) - Install and tighten [4x] - Fastener Specifications
Radiator Inlet Hose (3) - Move into position
- Radiator Inlet Hose Clip (2) @ Radiator Inlet Hose Bracket - Install
- Radiator Inlet Hose Clamp (1) @ Radiator - Engage [1x] - Hose Clamp Replacement Guidelines - Spring Type
Front Compartment Air Deflector (2) - Install
- Front Compartment Air Deflector Bolt (1) - Install and tighten [4x] - Fastener Specifications
Engine Front Splash Shield Bolt (1) - Install and tighten - Fastener Specifications
- Push Pin (2) - Install [2x]
- Front Wheelhouse Liner Bolt (3) - Install and tighten - Fastener Specifications
Engine Front Splash Shield Bolt (3) - Install and tighten - Fastener Specifications
- Push Pin (2) - Install [2x]
- Front Wheelhouse Liner Bolt (1) - Install and tighten - Fastener Specifications
Front Bumper Fascia Center Air Deflector Bolt (1) - Install and tighten [5x] - Fastener Specifications
- Push Pin (2) - Install [2x]
- Lower the vehicle.
Oil Level Indicator Tube (2) - Install
- Oil Level Indicator Tube Bracket Bolt (1) - Install and tighten - Fastener Specifications
Engine Wiring Harness (4) - Reposition
- Engine Wiring Harness Bolt (1) - Install and tighten - Fastener Specifications
- NOTE:
Ensure the intake manifold cover insulator retainers fully engage the intake manifold cover studs.
Intake Manifold Cover Insulator (1) - Install
Intake Manifold Cover Bolt (1) - Install and tighten - Fastener Specifications
- Fill the cooling system. Cooling System Draining and Filling (L3B Static Fill) , or Cooling System Draining and Filling (L3B GE 47716)
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection
- Check the cooling system for leaks.
Refer to Fastener Caution .
Refer to Torque-to-Yield Fastener Caution .
Refer to Fastener Caution .
Refer to Torque-to-Yield Fastener Caution .