Installation Procedure
Maneuver the rear brake rear pipe (2) into the vehicle.
- Remove the cap from the rear brake rear pipe outlet.
- Remove the plug from the brake pipe union inlet.
- Rear Brake Pipe Fitting (3) - Install and tighten - Fastener Specifications
- Secure the rear brake rear pipe into the retainer (1).
- Remove the support and lower the vehicle.
Secure the rear brake rear pipe into the 3 retainers (1).
Brake Master Cylinder (1) - Install
Brake Master Cylinder Nut (1) - Install and tighten [2x] - Fastener Specifications
Install a NEW brake pedal retainer (1) to the brake master cylinder push rod.
- Engage the brake pedal (2) to the brake pedal retainer (1) by pushing inwards.
- Ensure the locking tabs on the brake pedal retainer are fully engaged in the brake pedal (2) and the retainer is attached securely to the brake master cylinder push rod.
- Connect the front floor courtesy lamp electrical connector.
Instrument Panel Lower Trim Panel Insulator (1) - Install
Install the tabs into the instrument panel lower trim panel insulator (1).
Instrument Panel Lower Trim Panel Insulator Retainer (1) - Install
- Instrument Panel Insulator Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Instrument Panel Insulator Nut (3) - Install and tighten [2x] - Fastener Specifications
Attach the hood primary latch release cable end retainer to the hood primary latch release cable handle (1).
- Remove the caps from the 4 brake front pipe inlets.
Front Brake Pipe Nut (2) - Install and tighten [2x] - Fastener Specifications
- Rear Brake Pipe Nut (1) - Install and tighten [2x] - Fastener Specifications
Electrical Connector (1) @ Brake System Control Module - Connect
Electrical Connector (1) @ Brake Fluid Level Sensor - Connect
Front End Sheet Metal Diagonal Brace (2) - Install
- Front End Sheet Metal Diagonal Brace Bolt (3) - Install and tighten [2x] - Fastener Specifications
- Front End Sheet Metal Diagonal Brace Nut (1) - Install and tighten - Fastener Specifications
Plenum Front Panel (1) - Install
Install the forward lamp wiring harness extension (3) into the plenum front panel.
- Plenum Front Panel Bolt (1) - Install and tighten [4x] - Fastener Specifications
- Plenum Front Panel Nut (2) - Install and tighten [3x] - Fastener Specifications
Install the forward lamp wiring harness extension (3) into the plenum front panel.
- Plenum Front Panel Nut (1) - Install and tighten [3x] - Fastener Specifications
- Plenum Front Panel Bolt (2) - Install and tighten [3x] - Fastener Specifications
- Connect the electrical connectors.
Air Inlet Deflector Water Deflector (1) - Install
Air Inlet Deflector Water Deflector Retainer (1) - Install [2x]
Install the windshield wiper system module (2) in the vehicle.
- Windshield Wiper System Module Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Connect the windshield wiper motor electrical connector.
Windshield Wiper System Module Shield (1) - Install
Air Inlet Grille Panel (2) - Install
- Install the air inlet grille panel (2) between both hood hinges.
- Connect the windshield washer nozzle hose to the windshield washer pump hose.
- Air Inlet Grille Panel Retainer (1) - Install [6x]
Install the front compartment side sight shields (2) to both sides.
- Install the front compartment side sight shield retainers (1) to both sides.
Install the hood rear outer air inlet seals (2) to both sides.
- Install the hood rear outer air inlet seal retainers (1) to both sides.
Install the air inlet grille panel extensions (1).
- Remove the masking tape from the body around the top edges of the air inlet grille panel extensions (1).
- Using a 50/50 mixture of isopropyl alcohol and clean drinkable water with a clean towel, remove any left over adhesive residue from the masking tape.
- Clean the windshield wiper transmission pivot shaft splines with a soft wire brush before installing the windshield wiper arms (3).
- Position the windshield wiper arms (3) on the windshield wiper transmission pivot shafts.
- Windshield Wiper Arm Nut (2) - Install and tighten [2x] - Fastener Specifications
- Windshield Wiper Arm Finish Cap (1) - Install [2x]
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection
- Bleed the brake system. Hydraulic Brake System Bleeding (JE5) , or Hydraulic Brake System Bleeding (J55)
- Check for brake system leaks.
If required, realign the windshield wipers to their respective alignment circles (1) on the windshield.
- Lubricate the windshield with clean washer fluid.
- Run the windshield wipers for two complete cycles then turn off the windshield wipers.
- Ensure the windshield wipers are in the full park position.
- Inspect the windshield wipers for proper position to the alignment circles (1) on the windshield.
Refer to Fastener Caution .