Installation Procedure
Maneuver the rear brake front pipe (1) back into the vehicle.
- Secure the front brake pipe to the 3 retainers (2).
- Remove the cap from the front brake pipe outlet.
- Remove the plug from the front brake pipe union.
Secure the rear brake front pipe to the retainer (1).
- Front Brake Pipe Nut (2) - Install and tighten - Fastener Specifications
- Remove the cap from the front brake pipe outlet.
- Remove the plug from the front brake hose.
Front Brake Pipe Nut (1) - Install and tighten - Fastener Specifications
- NOTE:
- Quantity of fasteners may vary based on option content.
- Left side shown, right side similar.
Engine Front Splash Shield- Right Side (2) - Install
- Engine Front Splash Shield Retainer- Right Side (3) - Install [2x]
- Engine Front Splash Shield Bolt- Right Side (1) - Install and tighten [5x] - Fastener Specifications
Engine Wiring Harness Bracket (3) - Install
- Engine Wiring Harness Conduit Nut (2) - Install and tighten - Fastener Specifications
- Engine Wiring Harness Conduit Bracket Bolt (1) - Install and tighten - Fastener Specifications
Engine Wiring Harness (2) - Reposition
- Retainer (1) - Install [5x]
Heater Outlet Hose Retainer (1) - Engage
- Heater Outlet Hose (2) @ Heater Core Tube - Install
Heater Inlet Hose Retainer (1) - Engage
- Heater Inlet Hose (2) @ Heater Core Tube - Install
Radiator Surge Tank (1) - Install
Clip (2) @ Front Wheelhouse Panel Extension - Install
- Radiator Surge Tank Nut (1) - Install and tighten - Fastener Specifications
Heater Outlet Hose (4) @ Radiator Surge Tank - Install
- Heater Outlet Hose Clamp (3) - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Radiator Surge Tank Inlet Hose (2) @ Radiator Surge Tank - Install
- Radiator Surge Tank Inlet Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Front End Sheet Metal Diagonal Brace (3) - Install
- Front End Sheet Metal Diagonal Brace Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Front End Sheet Metal Diagonal Brace Nut (2) - Install and tighten - Fastener Specifications
Plenum Front Panel (1) - Install
Install the forward lamp wiring harness extension (3) into the plenum front panel.
- Plenum Front Panel Bolt (1) - Install and tighten [4x] - Fastener Specifications
- Plenum Front Panel Nut (2) - Install and tighten [3x] - Fastener Specifications
Install the forward lamp wiring harness extension (3) into the plenum front panel.
- Plenum Front Panel Nut (1) - Install and tighten [3x] - Fastener Specifications
- Plenum Front Panel Bolt (2) - Install and tighten [3x] - Fastener Specifications
- Connect the electrical connectors.
Air Inlet Deflector Water Deflector (1) - Install
Air Inlet Deflector Water Deflector Retainer (1) - Install [2x]
Install the windshield wiper system module (2) in the vehicle.
- Windshield Wiper System Module Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Connect the windshield wiper motor electrical connector.
Windshield Wiper System Module Shield (1) - Install
Air Inlet Grille Panel (2) - Install
- Install the air inlet grille panel (2) between both hood hinges.
- Connect the windshield washer nozzle hose to the windshield washer pump hose.
- Air Inlet Grille Panel Retainer (1) - Install [6x]
Install the front compartment side sight shields (2) to both sides.
- Install the front compartment side sight shield retainers (1) to both sides.
Install the hood rear outer air inlet seals (2) to both sides.
- Install the hood rear outer air inlet seal retainers (1) to both sides.
Install the air inlet grille panel extensions (1).
- Remove the masking tape from the body around the top edges of the air inlet grille panel extensions (1).
- Using a 50/50 mixture of isopropyl alcohol and clean drinkable water with a clean towel, remove any left over adhesive residue from the masking tape.
Clean the windshield wiper transmission pivot shaft splines with a soft wire brush before installing the windshield wiper arms (3).
- Position the windshield wiper arms (3) on the windshield wiper transmission pivot shafts.
- Windshield Wiper Arm Nut (2) - Install and tighten [2x] - Fastener Specifications
- Windshield Wiper Arm Finish Cap (1) - Install [2x]
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection
- Bleed the brake system. Hydraulic Brake System Bleeding (JE5) , or Hydraulic Brake System Bleeding (J55)
- Check for brake system leaks.
- Install the tire and wheel assembly. Tire and Wheel Removal and Installation
- Remove the support and lower the vehicle. Lifting and Jacking the Vehicle
If required, realign the windshield wipers to their respective alignment circles (1) on the windshield.
- Lubricate the windshield with clean washer fluid.
- Run the windshield wipers for two complete cycles then turn off the windshield wipers.
- Ensure the windshield wipers are in the full park position.
- Inspect the windshield wipers for proper position to the alignment circles (1) on the windshield.
- Fill the cooling system to the proper level. Cooling System Draining and Filling (LSY GE 47716) , or Cooling System Draining and Filling (LSY Static Fill) , or Cooling System Draining and Filling (LSY with V03 Static Fill) , or Cooling System Draining and Filling (L3B Static Fill) , or Cooling System Draining and Filling (L3B GE 47716) , or Cooling System Draining and Filling (LSY with V03 GE 47716)
- Start the engine and check for coolant leaks.
Refer to Fastener Caution .