Installation Procedure
Maneuver the front brake pipe (2) into the vehicle.
- Remove the cap from the front brake pipe outlet.
- Remove the plug from the front brake hose inlet.
- Front Brake Pipe Nut (1) - Install and tighten - Fastener Specifications
Engine Front Splash Shield (2) - Install
- Engine Front Splash Shield Bolt (1) - Install and tighten [5x] - Fastener Specifications
- Engine Front Splash Shield Retainer (3) - Install [2x]
Remove the cap from the front brake pipe inlet.
- Remove the plug from the brake pipe union outlet.
- Secure the front brake pipe to the 2 retainers (2).
- Front Brake Pipe Nut (1) - Install and tighten - Fastener Specifications
- Install the air conditioning refrigerant heat exchanger in to the engine compartment.
Air Conditioning Condenser Hose Seal (2) - Install NEW
- Air Conditioning Refrigerant Heat Exchanger (1) @ Air Conditioning Condenser - Install
Retainer (1) @ Engine Control Module Bracket - Install
Air Conditioning Compressor and Condenser Hose Seal (2) - Install NEW
- Air Conditioning Evaporative Connector Hose/Tube and Compressor Hose (1) @ Air Conditioning Condenser - Install
Air Conditioning Condenser Tube Clip (2) - Install
- Air Conditioning Condenser Hose Nut (1) @ Air Conditioning Condenser - Install and tighten - Fastener Specifications
Air Conditioning Evaporator Tube Clip Bracket Bolt (4) - Install and tighten - Fastener Specifications
- Air Conditioning Evaporator Thermal Expansion Valve Seal (3) - Install NEW
- Air Conditioning Evaporative Connector Hose/Tube and Compressor Hose (2) @ Air Conditioning Refrigerant Heat Exchanger - Install
- Air Conditioning Compressor Hose Nut (1) - Install and tighten - Fastener Specifications
- NOTE:
Some components not shown for graphic clarity.
Air Conditioning Evaporator Inlet Tube Seal (3) - Install NEW
- Air Conditioning Evaporator Outlet Tube Seal (2) - Install NEW
- Air Conditioning Refrigerant Heat Exchanger (1) @ Air Conditioning Evaporator Thermal Expansion Valve - Install
- NOTE:
Some components not shown for graphic clarity.
Air Conditioning Evaporator Thermal Expansion Valve Hose Nut (1) @ Air Conditioning Evaporator Thermal Expansion Valve - Install and tighten - Fastener Specifications
Air Conditioning Refrigerant Heat Exchanger (2) - Install
- Air Conditioning Evaporator Hose Clip Nut (1) - Install and tighten [2x] - Fastener Specifications
Fasten the auxiliary generator battery jumper cable (2) onto the lower air conditioning refrigerant heat exchanger bracket stud.
- Fasten the engine harness (1) onto the air conditioning refrigerant heat exchanger bracket.
- Recharge the refrigerant. Refrigerant Recovery and Recharging
- Inspect for refrigerant leaks.
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection
- Bleed the brake system. Hydraulic Brake System Bleeding (JE5) , or Hydraulic Brake System Bleeding (J55)
- Check for brake system leaks.
- Install the front tire and wheel assembly. Tire and Wheel Removal and Installation
- Remove the support and lower the vehicle.
Refer to Fastener Caution .
Quantity of fasteners may vary based on option content.