Installation Procedure
- NOTE:
Ensure that the rear suspension cradle is securely attached to the jack/support stand.
Raise the rear suspension cradle 6 - 8 inches from the vehicle and install available electrical connectors and retainers.
- Rear Suspension Cradle (1) - Install
Install the CH-51034 - A Cradle Alignment Pins (1) to align the rear cradle to the body.
- NOTE:
Some components not shown for graphic clarity.
CAUTION:Refer to Torque-to-Yield Fastener Caution .
Rear Suspension Cradle Rear Bolt (1) - Install NEW and tighten [2x] - Fastener Specifications
Temporarily install the 2 OLD rear cradle front bolts.
- Remove the lift table from under the rear suspension cradle.
- NOTE:
Left side shown, right side similar.
Rear Suspension Bracket- Left Side and Right Side (2) - Install [2x]
- Rear Suspension Bracket Nut- Left Side and Right Side (1) - Install and tighten [4x] - Fastener Specifications
Place the jack stand (1) under the rear differential carrier for support.
- NOTE:
Left side shown, right side similar.
Position the block of wood (1) and the suitable jack stand (2) between the frame of the vehicle and the rear suspension bracket on the right side.
- NOTE:
- Left side shown, right side similar.
- DO NOT raise the vehicle higher than necessary.
Using the block of wood and the suitable jack stand (1), raise the vehicle just enough to reposition the hoist pad (2) from under the vehicle.
Rear Suspension Cradle Front Bolt- Right Side (1) - Remove and DISCARD
- NOTE:
Left side shown, right side similar.
Rear Suspension Bracket- Right Side (2) - Install
- Rear Suspension Cradle Front Bolt- Right Side (3) - Install NEW and hand tighten
- Rear Suspension Bracket Bolt- Right Side (4) - Install and tighten - Fastener Specifications
- Rear Suspension Bracket Bolt- Right Side (1) - Install and tighten - Fastener Specifications
- Rear Suspension Cradle Front Bolt (3)- Right Side - Tighten - Fastener Specifications
DO NOT ATTEMPT OTHER REPAIRS WITH JACK STANDS IN PLACE.
- NOTE:
Left side shown, right side similar.
Reposition the hoist lift pad (2) back underneath the right side of the vehicle.
- Using the jack stand (1) and the block of wood, slowly lower the vehicle back on the hoist pad (2).
- NOTE:
Left side shown, right side similar.
Remove the jack stand (2) and the block of wood (1) from underneath the right side of vehicle.
Position the block of wood (1) and the suitable jack stand (2) between the frame of the vehicle and the rear suspension bracket on the left side.
- NOTE:
DO NOT raise the vehicle higher than necessary.
Using the block of wood and the suitable jack stand (1), raise the vehicle just enough to reposition the hoist pad (2) from under the vehicle.
Rear Suspension Cradle Front Bolt- Left Side (1) - Remove and DISCARD
Rear Suspension Bracket- Front- Left Side (2) - Install
- Rear Suspension Cradle Front Bolt- Left Side (3) - Install NEW and hand tighten
- Rear Suspension Bracket Bolt- Left Side (4) - Install and tighten - Fastener Specifications
- Rear Suspension Bracket Bolt- Left Side (1) - Install and tighten - Fastener Specifications
- Rear Suspension Cradle Front Bolt- Left Side (3) - Tighten - Fastener Specifications
DO NOT ATTEMPT OTHER REPAIRS WITH JACK STANDS IN PLACE.
Reposition the hoist lift pad (2) back underneath the vehicle.
- Using the jack stand (1) and the block of wood, slowly lower the vehicle back on the hoist pad (2).
Remove the jack stand (2) and the block of wood (1) from underneath the right side of vehicle.
Remove the jack stand (1) from the rear differential carrier.
- NOTE:
Left side shown, right side similar.
Rear Suspension Lower Control Arm- Left Side and Right Side (1) - Install [2x]
- NOTE:
Left side shown, right side similar.
Rear Suspension Lower Control Arm Inner Bolt- Left Side and Right Side (3) - Install NEW [2x]
- Rear Suspension Lower Control Arm Inner Washer- Left Side and Right Side (2) - Install [2x]
- Rear Suspension Lower Control Arm Inner Nut- Left Side and Right Side (1) - Install and hand tighten [2x]
- NOTE:
- Left side shown, right side similar.
- Correctly orient the rear coil spring as noted upon removal of the rear suspension lower control arm.
Rear Coil Spring- Left Side and Right Side (1) - Install [2x]
- Support the rear suspension lower control arms (2) with an appropriate jack stands.
- Slowly lower the vehicle to apply tension on the rear coil springs (1) and rotate the rear suspension lower control arms (2) and align the rear suspension lower control arms (2) with the rear suspension knuckles.
- NOTE:
Left side shown, right side similar.
Rear Suspension Lower Control Arm Outer Bolt- Left Side and Right Side (3) - Install NEW [2x]
- Using the jack stands, raise the rear lower control arms enough to aid in the installation of the of the rear suspension lower control arm outer bolts.
- Rear Suspension Lower Control Arm Outer Nut- Left Side and Right Side (1) - Install [2x]
- Rear Suspension Lower Control Arm Outer Bolt- Left Side and Right Side (3) - Tighten [2x] - Fastener Specifications
- NOTE:
Left side shown, right side similar.
Rear Shock Absorber Bolt- Left Side and Right Side (2) @ Rear Suspension Lower Control Arm (3) - Install NEW and tighten [2x] - Fastener Specifications
- Remove the jack stands from beneath the rear suspension lower control arms.
- NOTE:
Left side shown, right side similar.
Rear Suspension Lower Control Arm Cover- Left Side and Right Side (2) - Install [2x]
- Install the 8 left and right side rear spring pins (1).
- NOTE:
Left side shown, right side similar.
Install the left and right side rear brake caliper and brackets (2).
- Prepare the 4 left and right side rear caliper bracket bolts (1) for installation as follows:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
- Ensure there are no gaps in the thread locking adhesive once applied to the component.
- Rear Brake Caliper Bracket Bolt- Left Side and Right Side (1) - Install and tighten [4x] - Fastener Specifications
- NOTE:
Left side shown, right side similar.
Rear Wheel Speed Sensor- Left Side and Right Side (2) @ Rear Suspension Knuckle - Install [2x]
- Rear Wheel Speed Sensor Bolt- Left Side and Right Side (1) @ Rear Suspension Knuckle - Install and tighten [2x] - Fastener Specifications
Apply a thin layer of grease to the transmission output shaft splines (1). Adhesives, Fluids, Lubricants, and Sealers
- Loosely install a NEW propeller shaft hub clamp (3) to the propeller shaft joint boot.
- Support and secure the propeller shaft (2) to a suitable hydraulic jack stand.
- Propeller Shaft (2) - Install
If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
- Ensure there are no gaps in the thread locking adhesive once applied to the component.
- Propeller Shaft Bearing Support Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Remove the hydraulic jack stand supporting the propeller shaft.
If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
- Ensure there are no gaps in the thread locking adhesive once applied to the component.
- Align the relationship marks (2) made on the propeller shaft and the rear differential flange.
- Rear Propeller Shaft Bolt (1) - Install [3x]
- Rear Propeller Shaft Nut (3) - Loosely install [3x]
- Rear Propeller Shaft Bolt (1) - Tighten [3x] - Fastener Specifications
- Ensure that the drive shaft boot is completely seated in the output shaft groove prior to crimping the propeller shaft hub clamp (1).
- Using the DT-35910 Drive Axle Seal Clamp Pliers (2), crimp the propeller shaft hub clamp (1) until the final crimped outer diameter (a) is 39 - 41 mm (1.54 - 1.61 in).
Floor Panel Number 2 Cross Bar Reinforcement (1) - Install
- Floor Panel Number 2 Cross Bar Reinforcement Bolt (2) - Install and tighten [4x] - Fastener Specifications
Exhaust Intermediate Underbody Heat Shield (2) - Install
- Exhaust Heat Shield Bolt (1) - Install and tighten [6x] - Fastener Specifications
Catalytic Converter Gasket (2) - Install NEW
- Exhaust Muffler (1) - Install
{ If equipped } Front Crossmember Brace (2) - Install
- { If equipped } Front Crossmember Brace Nut (1) - Install and tighten [4x] - Fastener Specifications
Exhaust Muffler (1) @ Exhaust Rear Muffler Insulator-Right Side (3) - Install
- Exhaust Muffler (1) @ Exhaust Intermediate Pipe Insulator-Right Side (2) - Install
Exhaust Muffler (1) @ Exhaust Rear Muffler Insulator-Left Side (3) - Install
- Exhaust Muffler (1) @ Exhaust Intermediate Pipe Insulator-Left Side (2) - Install
Electrical Connector (1) @ Exhaust Control Valve Actuator - Connect [2x]
Catalytic Converter Nut (1) - Install [2x] - Fastener Specifications
Floor Panel Reinforcement (2) - Install
- Floor Panel Number 4 Cross Bar Reinforcement Bolt (1) - Install and tighten [6x] - Fastener Specifications
Underbody Rear Air Deflector- Right Side (5) - Install
- Underbody Rear Air Deflector Plastic Nut (3) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Bolt (2) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Nut (4) - Install and tighten [2x] - Fastener Specifications
- Rear Wheelhouse Liner Screw (1) - Install and tighten - Fastener Specifications
Rear Tire Front Air Deflector- Right Side (2) - Install
- Rear Tire Front Air Deflector Bolt (1) - Install and tighten [2x] - Fastener Specifications
Underbody Rear Air Deflector- Left Side (5) - Install
- Underbody Rear Air Deflector Plastic Nut (2) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Bolt (3) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Nut (4) - Install and tighten [2x] - Fastener Specifications
- Rear Wheelhouse Liner Screw (1) - Install and tighten - Fastener Specifications
Rear Tire Front Air Deflector- Left Side (2) - Install
- Rear Tire Front Air Deflector Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Install the rear tire and wheel assemblies. Tire and Wheel Removal and Installation
- Remove the support and lower the vehicle.
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection
- Calibrate the park brake.
- Block the drive wheels.
- Install a scan tool to the vehicle.
- Turn the ignition switch to the ON/RUN position with the engine OFF.
- Select Configuration/Reset Functions from the Brake System Control Module.
- If available, perform the Parking Brake Calibration Procedure.
- If Park Brake Calibration is not available, proceed back and select Control Functions.
- Perform the Deactivate Rear Park Brake Service Position function.
- Apply and release the park brakes using the park brake switch to ensure that the system is functioning.
- Inspect the exhaust system for leaks.
- Perform wheel alignment. Wheel Alignment Measurement
Refer to Fastener Caution .
The final torque on the rear suspension lower control arm inner nut (1) is to be applied during the rear camber setting procedure.