Removal Procedure
- Drain the cooling system. Cooling System Draining and Filling (LSY GE 47716) , or Cooling System Draining and Filling (LSY Static Fill) , or Cooling System Draining and Filling (LSY with V03 Static Fill) , or Cooling System Draining and Filling (LSY with V03 GE 47716) , or
- Disconnect the battery. Battery Negative Cable Disconnection and Connection
Air Cleaner Outlet Duct Clamp (1) - Loosen [2x]
- Evaporative Emission Canister Purge Tube (2) - Disconnect - Plastic Collar Quick Connect Fitting Service
- Positive Crankcase Ventilation Tube (3) - Disconnect - Plastic Collar Quick Connect Fitting Service
- Disconnect the electrical connector.
Air Cleaner Outlet Duct (1) - Remove
Electrical Connector (1) @ Engine Coolant Temperature Sensor (2) - Disconnect
Disconnect the electrical connector.
- Positive Crankcase Ventilation Hose Connector Bolt (1) - Remove [2x]
- Retainer (2) - Unclip [2x]
- Positive Crankcase Ventilation Hose (3) - Remove
- Positive Crankcase Ventilation Hose Fitting Seal (4) - Remove and DISCARD [2x]
Retainer Spring (1) - Release
- Charge Air Cooler Inlet Air Tube (2) @ Turbocharger (3) - Remove
- Disconnect and reposition heated oxygen sensor electrical connector.
Turbocharger Heat Shield Bolt (1) - Remove [3x]
Turbocharger Heat Shield (1) - Remove
Catalytic Converter Heat Shield Bolt (1) - Remove [2x]
- Catalytic Converter Heat Shield Nut (2) - Remove
Catalytic Converter Heat Shield (1) - Remove
Exhaust Pipe Clamp (1) - Loosen
Electrical Connector (1) @ Turbocharger Bypass Valve Solenoid (2) - Disconnect
Electrical Connector (1) @ Turbocharger Wastegate Actuator - Disconnect
- Engine Wiring Harness Retainer (2) @ Turbocharger Coolant Feed and Return Pipe - Remove [2x]
Turbocharger Coolant Feed and Return Pipe Bolt (1) - Remove [2x]
- Turbocharger Coolant Feed Hose Clamp (2) - Disengage [2x] - Hose Clamp Replacement Guidelines - Spring Type
Turbocharger Coolant Feed and Return Pipe Bolt (1) - Remove [2x]
Turbocharger Coolant Feed and Return Pipe (1) - Remove
- Turbocharger Coolant Feed and Return Pipe Gasket (2) - Remove and DISCARD
Turbocharger Oil Feed Pipe Bolt (1) - Remove [2x]
- Turbocharger Oil Feed Pipe Gasket - Remove and DISCARD
Turbocharger Bolt (3) - Remove and DISCARD [4x]
- Compressor Air Intake Turbocharger (1) - Reposition
- Turbocharger Heat Shield (2) - Remove and DISCARD
Exhaust Pipe Clamp (1) - Remove and DISCARD
- Catalytic Converter Gasket - Remove and DISCARD
- Clean all sealing surfaces.
The heat shield can slid out from the turbocharger by removing the bolts and repositioning the turbocharger slightly.