Installation Procedure
Front Bumper Energy Absorber (1) Install
- Install the wiring harness retainers.
- CAUTION:
Refer to Fastener Caution .
Front Bumper Fascia Energy Absorber Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Front Compartment Front Panel Bolt (2) - Install and tighten [2x] - Fastener Specifications
Front Bumper Fascia Energy Absorber Bolt (1) - Install and tighten [3x] - Fastener Specifications
- Front Compartment Front Panel Bolt (1) - Install and tighten [3x] - Fastener Specifications
Charge Air Cooler Bracket (1) - Install
- Charge Air Cooler Bracket Bolt (2) - Install and tighten [2x] - Fastener Specifications
Radiator Outlet Hose (2) - Install
- Radiator Outlet Hose Clamp (1) - Install - Hose Clamp Replacement Guidelines - Spring Type
Intake Air Duct (1) - Install
Radiator Air Front Upper Baffle (2) - Install
Air Cleaner Assembly (1) - Install
Air Cleaner Bolt (1) - Install
Air Cleaner Outlet Duct (1) - Install
Position the engine auxiliary radiator assembly (1) to the vehicle.
Charge Air Cooler Bracket Bolt (1) - Install and tighten [3x] - Fastener Specifications
- Charge Air Cooler Upper Bracket Nut (2) - Tighten - Fastener Specifications
Auxiliary Radiator Front Duct (1) - Install
Auxiliary Radiator Duct Retainer (1) - Install [2x]
Auxiliary Radiator Duct Retainer (1) - Install [3x]
- Remove the support and lower the vehicle.
Front Bumper Impact Bar (2) - Install
- Front Bumper Impact Bar Bolt (1) - Install and tighten [8x] - Fastener Specifications
- Install the wiring harness and the 5 baffle retainers.
Horn (2) - Install [2x]
- Horn Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Connect the electrical connectors.
Front End Sheet Metal Cross Brace- Right Side (2) - Install
- Front End Sheet Metal Cross Brace Bolt (1) - Install and tighten [2x] - Fastener Specifications
Front Bumper Fascia Support Brace (2) - Install
- Front Bumper Fascia Support Brace Bolt (1) - Install and tighten [3x] - Fastener Specifications
- NOTE:
The front bumper fascia will rest in place by guides on the center support upper structure.
With the aid of an assistant install the front bumper fascia. (1)
Front Bumper Fascia Center Air Deflector Retainer (3) - Install [2x]
- Front Bumper Fascia Center Air Deflector Bolt (2) - Install and tighten [5x] - Fastener Specifications
- Front Bumper Fascia Center Air Deflector Screw (1) - Install and tighten [9x] - Fastener Specifications
Install the left side of the front bumper fascia (1) to the front bumper fascia guide (2) and the front headlamp (3).
Connect the electrical connector.
Install the right side of the front bumper fascia (1) to the front bumper fascia guide (2) and the front headlamp (3).
Front Bumper Fascia Bolt (1) - Install and tighten [6x] - Fastener Specifications
Install and tighten the left side upper front bumper fascia bolt (2). Fastener Specifications
- Front Wheelhouse Liner (1) - Install
Install and tighten the right side upper front bumper fascia bolt (2). Fastener Specifications
Front Bumper Fascia Bolt- Right Side (3) - Install and tighten [2x] - Fastener Specifications
- NOTE:
Left side shown, right side similar.
Install the right front wheelhouse liners (3).
- Front Wheelhouse Liner Retainer (2) - Install [4x]
- Front Wheelhouse Liner Bolt (1) - Install and tighten [7x] - Fastener Specifications
- NOTE:
Left side shown, right side similar.
Front Bumper Fascia Air Deflector Bolt (1) - Install and tighten [3x] - Fastener Specifications
- Front Bumper Fascia Bolt (2) - Install and tighten [2x] - Fastener Specifications
- NOTE:
- Left side shown, right side similar.
- Quantity of fasteners may vary based on option content.
- Components removed for graphic clarity.
Engine Front Splash Shield (3) - Install
- Engine Front Splash Shield Retainer (2) - Install [2x]
- Engine Front Splash Shield Bolt (1) - Install and tighten [5x] - Fastener Specifications
- NOTE:
- Left side shown, right side similar.
- Quantity of fasteners may vary based on option content.
Front Tire Front Air Deflector (2) - Install
- Front Tire Front Air Deflector Bolt (1) - Install and tighten [4x] - Fastener Specifications
- Install the tire and wheel assembly. Tire and Wheel Removal and Installation
- Fill the cooling system to the proper level. Cooling System Draining and Filling (LSY GE 47716) , or Cooling System Draining and Filling (LSY Static Fill) , or Cooling System Draining and Filling (LSY with V03 Static Fill) , or Cooling System Draining and Filling (L3B Static Fill) , or Cooling System Draining and Filling (L3B GE 47716) , or Cooling System Draining and Filling (LSY with V03 GE 47716) , or Cooling System Draining and Filling (LF4 Static Fill) , or Cooling System Draining and Filling (LF4 GE 47716)
- Start the engine and check for coolant leaks.