Installation Procedure
Charge Air Cooler (2) - Install
- Charge Air Cooler Bolt (1) - Install and tighten [2x] - Fastener Specifications
- NOTE:
DO NOT insert fingers inside quick connect to manipulate duct during disassembly/assembly. Rubber pad gloves increase risk to dislodge seal.
Position charge air cooler inlet air tube (2) perpendicular to charge air cooler (3) and install.
- Retainer Spring (1) - Engage
- Verify connection is properly made by pulling and pushing on the tube at the quick connector location.
Charge Air Cooler Inlet Air Tube (2) @ Turbocharger (3) - Install
- Retainer Spring (1) - Engage
Charge Air Cooler Outlet Air Tube (2) @ Charge Air Cooler (3) - Install
- Retainer Spring (1) - Engage
Charge Air Cooler Outlet Air Tube (2) @ Throttle Body (3) - Install
- Retainer Spring (1) - Engage
- Connect the electrical connector.
Radiator Air Upper Baffle (2) - Install
- Radiator Air Upper Baffle Retainer (1) - Install [7x]
Install the radiator air side baffle (1) by manipulating it between the vehicle components and beneath the radiator air upper baffle.
Radiator Air Seal Retainer (2) - Install [2x]
- Radiator Air Upper Baffle Retainer (1) - Install
Install the air cleaner (1) and air cleaner outlet duct (2) as an assembly.
Air Cleaner Outlet Duct Clamp (2) - Tighten - Fastener Specifications
- Air Cleaner Bolt (1) - Install and tighten - Fastener Specifications
Electrical Connector (4) - Connect [2x]
- Evaporative Emission Canister Purge Tube (3) - Connect - Plastic Collar Quick Connect Fitting Service
- Positive Crankcase Ventilation Tube (2) - Connect - Plastic Collar Quick Connect Fitting Service
- Wiring Harness Retainer (1) @ Air Cleaner Assembly - Install [3x]
Radiator Upper Bracket (3) - Install
- Radiator Upper Bracket Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Wiring Harness Retainer (1) - Install
- Raise the vehicle.
Radiator Air Seal Retainer (1) - Install [2x]
Install the radiator air side baffle (1) by manipulating it between the vehicle components and beneath the radiator air upper baffle.
Wiring Harness Retainer (1) @ Radiator Air Side Baffle - Install
Radiator Air Seal Retainer (2) - Install [2x]
- Radiator Air Upper Baffle Retainer (1) - Install
Radiator Upper Bracket (2) - Install
- Radiator Upper Bracket Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Raise the vehicle.
Radiator Air Seal Retainer (1) - Install [2x]
Radiator Air Front Lower Baffle (1) - Install
Radiator Air Front Lower Baffle Retainer (1) - Install [3x]
Radiator Air Lower Baffle (1) - Install
Radiator Air Lower Baffle Retainer (2) - Install
- Radiator Air Lower Seal Retainer (1) - Install [6x]
Front Bumper Fascia Center Air Deflector (1) - Install
Front Bumper Fascia Center Air Deflector Retainer (3) - Install [2x]
- Front Bumper Fascia Center Air Deflector Bolt (2) - Install and tighten - Fastener Specifications
- Front Bumper Fascia Center Air Deflector Screw (1) - Install and tighten [6x] - Fastener Specifications
Front Bumper Fascia Center Air Deflector Screws (1) - Install and tighten [10x] - Fastener Specifications .
- Remove the support and lower the vehicle.
- Start vehicle and listen for whistling at the charge air cooler tube quick connect located at the charge air cooler.
Verify the charge air cooler inlet and outlet air tube quick connect seal condition and location prior to installation. Seal must be evenly seated in the quick connector body and sealing surface must be free of deformation and damage. Deformed or damaged seals can lead to reduced engine power and/or engine stalling.
Refer to Fastener Caution .