Installation Procedure
- Knock Sensor (2) - Install
- Knock Sensor Bolt (1) - Install and tighten - Fastener Specifications
- Connect the electrical connector to the knock sensor.
Water Outlet Seal (2) - Install NEW
- Engine Coolant Flow Control Valve (1) - Install
Engine Coolant Flow Control Valve Bolt (1) - Install and tighten [4x] - Fastener Specifications
Electrical Connector (2) @ Engine Coolant Temperature Sensor - Connect
- Electrical Connector (1) @ Engine Coolant Flow Control Valve - Connect [2x]
Engine Oil Cooler Coolant Inlet Hose (4) @ Engine Coolant Flow Control Valve - Install
- Engine Coolant Air Bleed Hose (3) @ Engine Coolant Flow Control Valve - Install
- Engine Coolant Air Bleed Hose (2) @ Engine Coolant Flow Control Valve - Install
- Hose Clamp (1) - Engage [3x] - Hose Clamp Replacement Guidelines - Spring Type
Radiator Inlet Hose (3) @ Engine Coolant Flow Control Valve - Install
- Thermostat Bypass Hose (2) @ Engine Coolant Flow Control Valve - Install
- Hose Clamp (1) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type
Intake Manifold Gasket (2) - Install NEW
- NOTE:
Check that the 2 pins (4) of the intake manifold are seated correctly in the cylinder head.
Intake Manifold (3) - Install
- Charge Air Cooler Outlet Air Tube (2) @ Intake Manifold (3) - Install
- Connect throttle body electrical connector (1)
Intake Manifold Bolt (1) - Tighten in sequence [7x] - Fastener Specifications
Connect the intake air pressure and temperature sensor electrical connector. (1)
Radiator Surge Tank Inlet Pipe Bracket (2) - Install [2x]
- Radiator Surge Tank Outlet Hose Clip Bracket Nut (1) - Install and tighten [2x] - Fastener Specifications
Charge Air Cooler Outlet Air Tube (2) @ Throttle Body (3) - Install
- Retainer Spring (1) - Engage
Reposition the wiring harness (3) and connect as necessary.
- Retainer (1) @ Intake Manifold (2) - Install [7x]
Evaporative Emission Canister Purge Pump (2) - Install
- Evaporative Emission Canister Purge Pump Bolt (1) - Install and tighten [3x] - Fastener Specifications
- Connect the electrical connector to the evaporative emission canister purge pump.
Evaporative Emission Pipe (1) - Install
- Connect the quick disconnect. Plastic Collar Quick Connect Fitting Service
Evaporative Emission Canister Purge Tube (2) - Install
- Connect the evaporative emission canister purge tube quick disconnects. (1) Plastic Collar Quick Connect Fitting Service
- Connect the evaporative emission canister purge tube (2) to the retainer (3).
Upper Intake Manifold Bracket (2) - Install
- Upper Intake Manifold Cover Nut (1) - Install and tighten [2x] - Fastener Specifications
Upper Intake Manifold Cover Bracket Bolt (1) @ Upper Intake Manifold Bracket (2) - Install and tighten [2x] - Fastener Specifications
Wiring Harness (4) - Reposition
- Retainer (2) @ Upper Intake Manifold Bracket (3) - Install [3x]
- Electrical Connector (1) - Connect [3x]
Oil Level Indicator Tube Seal (2) - Install NEW
- Oil Level Indicator Tube (1) - Install
Oil Level Indicator Tube Bracket Bolt (1) - Install and tighten - Fastener Specifications
- Electrical Connector (1) @ Oil Level Indicator (3) - Install
Oil Level Indicator (1) - Install
Intake Manifold Cover (1) @ Upper Intake Manifold Bracket (2) - Install
- NOTE:
Ensure the engine sight shield retainers fully engage the intake manifold cover studs.
Push down on the front of the intake manifold cover (1).
- Install the oil fill cap.
- Connect the battery. Battery Negative Cable Disconnection and Connection
- Fill the cooling system. Cooling System Draining and Filling (LSY GE 47716) , or Cooling System Draining and Filling (LSY Static Fill) , or Cooling System Draining and Filling (LSY with V03 Static Fill) , or Cooling System Draining and Filling (LSY with V03 GE 47716)
- Start the engine and check for leaks.
Refer to Fastener Caution .