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Home >> Cadillac >> 2021 >> CT4 Sport, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 59 (Engine Controls And Fuel - 2.0L (LSY) - Repair Instructions) >> Repair Instructions >> Fuel Sender Wiring Harness Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2022 Cadillac CT4. However, it is still accessible from the selected car via links, so may be relevant.
GM5300183
  1. Connect the fuel sender wiring harness (1) and install the retainer.
  2. GM5403397

    When raising tank guide fuel tank filler hose into fuel tank filler pipe.

  3. Fuel Tank (1) - Install
  4. GM5404295

    Fuel Tank Strap (3) - Install [2x]

    5. CAUTION:

    Refer to Fastener Caution .

  5. Fuel Tank Strap Bolt (2) - Install and tighten [3x] - Fastener Specifications
  6. Fuel Tank Strap Bolt (1) - Install and tighten [2x] - Fastener Specifications
  7. Remove the adjustable jack from under the fuel tank.
  8. GM5405716

    Evaporative Emission Canister Purge Hose (6) - Connect - Plastic Collar Quick Connect Fitting Service 

  9. Fuel Tank Vent Hose (5) - Connect - Plastic Collar Quick Connect Fitting Service 
  10. Fuel Tank Filler Evaporative Emission Valve Hose (4) - Connect - Plastic Collar Quick Connect Fitting Service 
  11. Fuel Tank Filler Hose Clamp (2) - Tighten - Fastener Specifications
  12. Fuel Tank Filler Pipe Ground Bolt (1) - Install and tighten - Fastener Specifications
  13. GM5403393

    Fuel Pump Fuel Feed Hose (2) - Connect - Plastic Collar Quick Connect Fitting Service 

  14. Fuel Tank Vent Valve Hose (1) - Connect - Plastic Collar Quick Connect Fitting Service 
  15. GM5403392

    Wiring Harness Connector (1) - Connect [2x]

  16. Install the wiring harness retainers to the wiring harness connector.
  17. GM5312860

    Fuel Tank Shield (2) - Install

  18. Fuel Tank Shield Retainer (1) - Install [5x]
  19. GM5334765

    Apply a thin layer of grease to the transmission output shaft splines (1). Adhesives, Fluids, Lubricants, and Sealers

  20. Loosely install a NEW propeller shaft hub clamp (3) to the propeller shaft joint boot.
  21. Support and secure the propeller shaft (2) to a suitable hydraulic jack stand.
  22. Propeller Shaft (2) - Install
  23. GM5317838

    Prepare the 2 propeller shaft bearing support bolts (1) for installation as follows:

    1. Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
    2. Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
    3. Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
    4. Ensure there are no gaps in the thread locking adhesive once applied to the component.
  24. Propeller Shaft Bearing Support Bolt (1) - Install and tighten [2x] - Fastener Specifications
  25. Remove the hydraulic jack stand supporting the propeller shaft.
  26. GM5317835

    Prepare the 3 rear propeller shaft bolts (1) and nuts (3) for installation as follows:

    1. Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
    2. Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
    3. Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
    4. Ensure there are no gaps in the thread locking adhesive once applied to the component.
  27. Align the relationship marks (2) made on the propeller shaft and the rear differential flange.
  28. Rear Propeller Shaft Bolt (1) - Install [3x]
  29. Rear Propeller Shaft Nut (3) - Loosely install [3x]
  30. Rear Propeller Shaft Bolt (1) - Tighten [3x] - Fastener Specifications
  31. GM5427472

    Using a suitable jack stand, support the rear of the transmission.

  32. Transmission Mount Bracket Bolt (1) - Remove [4x]
  33. GM5427478

    Transmission Mount Bolt (1) - Remove [2x]

  34. Transmission Mount (2) - Remove
  35. GM5317844
  36. Ensure that the drive shaft boot is completely seated in the output shaft groove prior to crimping the propeller shaft hub clamp (2).
  37. Using the DT-35910  Drive Axle Seal Clamp Pliers (1), crimp the propeller shaft hub clamp (2) until the final crimped outer diameter (a) is 39 - 41 mm (1.54 - 1.61 in).
  38. GM5427478

    Transmission Mount (2) - Install

    39. NOTE:

    For proper bolt alignment, loosely install all mount bolts prior to tightening to specifications.

  39. Transmission Mount Bolt (1) - Loosely install [2x]
  40. GM5427472

    Transmission Mount Bracket Bolt (1) - Loosely install [4x]

  41. GM5427478

    Transmission Mount Bolt (1) - Tighten [2x] - Fastener Specifications

  42. GM5427472

    Transmission Mount Bracket Bolt (1) - Tighten [4x] - Fastener Specifications

  43. Remove the jack stand.
  44. GM5334717

    Floor Panel Number 2 Cross Bar Reinforcement (2) - Install

  45. Floor Panel Number 2 Cross Bar Reinforcement Bolt (1) - Install and tighten [4x] - Fastener Specifications
  46. GM5309833

    Exhaust Intermediate Underbody Heat Shield (2) - Install

  47. Exhaust Heat Shield Bolt (1) - Install and tighten [6x] - Fastener Specifications
  48. GM5309214

    Catalytic Converter Gasket (2) - Install NEW

  49. With the aid of an assistant, install the exhaust system to the vehicle. (1)
  50. { If equipped } Electrical Connector @ Exhaust Control Valve Actuator - Connect
  51. GM5309211

    Exhaust Muffler (1) @ Exhaust Rear Muffler Insulator-Right Side (3) - Install

  52. Exhaust Muffler (1) @ Exhaust Intermediate Pipe Insulator-Right Side (2) - Install
  53. GM5309202

    Exhaust Muffler (1) @ Exhaust Rear Muffler Insulator-Left Side (3) - Install

  54. Exhaust Muffler (1) @ Exhaust Intermediate Pipe Insulator-Left Side (2) - Install
  55. GM5309188

    Catalytic Converter Nut (1) - Install and tighten [2x] - Fastener Specifications

  56. GM5400756

    Floor Panel Number 4 Cross Bar Reinforcement (2) - Install

  57. Floor Panel Number 4 Cross Bar Reinforcement Bolt (1) - Install and tighten [6x] - Fastener Specifications
  58. GM5400642

    Underbody Rear Air Deflector- Right Side (5) - Install

  59. Underbody Rear Air Deflector Plastic Nut (3) - Install and tighten [3x] - Fastener Specifications
  60. Underbody Rear Air Deflector Bolt (2) - Install and tighten [3x] - Fastener Specifications
  61. Underbody Rear Air Deflector Nut (4) - Install and tighten [2x] - Fastener Specifications
  62. Rear Wheelhouse Liner Screw (1) - Install and tighten - Fastener Specifications
  63. GM5424018

    Rear Tire Front Air Deflector- Right Side (2) - Install

  64. Rear Tire Front Air Deflector Bolt (1) - Install and tighten [2x] - Fastener Specifications
  65. GM5400553

    Underbody Rear Air Deflector- Left Side (5) - Install

  66. Underbody Rear Air Deflector Plastic Nut (2) - Install and tighten [3x] - Fastener Specifications
  67. Underbody Rear Air Deflector Bolt (3) - Install and tighten [3x] - Fastener Specifications
  68. Underbody Rear Air Deflector Nut (4) - Install and tighten [2x] - Fastener Specifications
  69. Rear Wheelhouse Liner Screw (1) - Install and tighten - Fastener Specifications
  70. GM5424015

    Rear Tire Front Air Deflector- Left Side (2) - Install

  71. Rear Tire Front Air Deflector Bolt (1) - Install and tighten [2x] - Fastener Specifications
  72. Remove the support and lower the vehicle.
  73. Inspect the exhaust system for leaks.
  74. Refill the fuel tank.
  75. Inspect for fuel leaks.
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