Installation Procedure
Radiator Surge Tank (1) - Install
Radiator Surge Tank Clip (1) @ Front Wheelhouse Panel Extension - Install
- CAUTION:
Refer to Fastener Caution .
Radiator Surge Tank Nut (1) - Install and tighten - Fastener Specifications
Heater Outlet Hose (4) @ Radiator Surge Tank - Install
- Heater Outlet Hose Clamp (3) - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Radiator Surge Tank Inlet Hose (2) @ Radiator Surge Tank - Install
- Radiator Surge Tank Inlet Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Plenum Front Panel (1) - Install
Plenum Front Panel Bolt (1) - Install and tighten [4x] - Fastener Specifications
- Plenum Front Panel Nut (2) - Install and tighten [3x] - Fastener Specifications
Plenum Front Panel Nut (1) - Install and tighten [3x] - Fastener Specifications
- Plenum Front Panel Bolt (2) - Install and tighten [3x] - Fastener Specifications
- Install the forward lamp wiring harness extension (3) into the plenum front panel.
- Connect the electrical connector.
Air Inlet Deflector Water Deflector (1) - Install
Air Inlet Deflector Water Deflector Retainer (1) - Install [2x]
Install the windshield wiper system module (2) in the vehicle.
- Windshield Wiper System Module Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Connect the windshield wiper motor electrical connector.
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection
Windshield Wiper System Module Shield (1) - Install
Install the air inlet grille panel (2) between both hood hinges.
- Connect the windshield washer nozzle hose to the windshield washer pump hose.
- Air Inlet Grille Panel (2) - Install
- Air Inlet Grille Panel Retainer (1) - Install- Left Side and Right Side [6x]
- NOTE:
Left side shown, right side similar.
Front Compartment Side Sight Shield- Left Side and Right Side (2) - Install [2x]
- Front Compartment Side Sight Shield Retainer- Left Side and Right Side (1) - Install [6x]
- NOTE:
Left side shown, right side similar.
Air Inlet Grille Panel Extension- Left Side and Right Side (2) - Install [2x]
- Air Inlet Grille Panel Retainer- Left Side and Right Side (1) - Install [4x]
- NOTE:
Left side shown, right side similar.
Hood Rear Outer Air Inlet Seal- Left Side and Right Side (2) Install [2x]
- Hood Rear Outer Air Inlet Seal Retainer - Left Side and Right Side (1) - Install [2x]
- NOTE:
Left side shown, right side similar.
Air Inlet Grille Panel Extension- Left Side and Right Side (1) - Install [2x]
- Remove the masking tape from the top edge of the service part.
- Using a 50/50 mixture of isopropyl alcohol and clean drinkable water with a clean towel, remove any left over adhesive residue from the masking tape.
- NOTE:
Left side shown, right side similar.
Clean the windshield wiper transmission pivot shaft splines with a soft wire brush before installing the windshield wiper arm (3).
- Position the windshield wiper arm (3) on the windshield wiper transmission pivot shaft.
- Windshield Wiper Arm Nut- Left Side and Right Side (2) - Install and tighten [2x] - Fastener Specifications
- Windshield Wiper Arm Finish Cap- Left Side and Right Side (1) - Install [2x]
If required, realign the windshield wipers to their respective alignment circles (1) on the windshield.
- Lubricate the windshield with clean washer fluid.
- Run the windshield wipers for two complete cycles then turn off the windshield wipers.
- Ensure the windshield wipers are in the full park position.
- Inspect the windshield wipers for proper position to the alignment circles (1) on the windshield.
- Fill the cooling system to the proper level. Cooling System Draining and Filling (LSY GE 47716) , or Cooling System Draining and Filling (LSY Static Fill) , or Cooling System Draining and Filling (LSY with V03 Static Fill) , or Cooling System Draining and Filling (L3B Static Fill) , or Cooling System Draining and Filling (L3B GE 47716) , or Cooling System Draining and Filling (LSY with V03 GE 47716) , or Cooling System Draining and Filling (LF4 Static Fill) , or Cooling System Draining and Filling (LF4 GE 47716)
- Start the engine and check for coolant leaks.