Installation Procedure
Radiator Outlet Hose (1) - Install
Install the radiator outlet hose (2) to the right side charge air cooler ensuring that it is fully seated.
- Install the radiator outlet hose retainer (3) into the radiator outlet hose connector.
- Radiator Outlet Hose Clip (1) @ Charge Air Cooler Bracket - Install
- NOTE:
Left side shown, right side similar.
Front Wheelhouse Liner- Right Side (3) - Install - Front Wheelhouse Liner Replacement , or Front Wheelhouse Liner Replacement (Blackwing)
Radiator Outlet Hose Clip (2) @ Engine Cooler Fan - Install
- Radiator Outlet Hose Clip (1) @ Radiator Outlet Hose Bracket - Install
Radiator Outlet Hose (1) @ Engine Radiator - Install
- Radiator Outlet Hose Clamp (2) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Radiator Outlet Hose (4) @ Radiator Outlet Pipe - Install
- Radiator Outlet Hose (3) @ Engine Oil Cooler Adapter - Install
- Radiator Outlet Hose Clamp (2) - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Radiator Outlet Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Air Cleaner Assembly (2) - Install
- Air Cleaner Bolt (1) - Install and tighten - Fastener Specifications
- Install all retainers and wiring harnesses to the air cleaner assembly as necessary.
- Connect the 2 mass airflow sensor electrical connectors.
Auxiliary Air Cleaner Outlet Duct (4) - Install
- Air Cleaner Outlet Duct Clamp (3) - Tighten - Fastener Specifications
- Air Cleaner Outlet Duct (2) - Install
- Air Cleaner Outlet Duct Clamp (1) - Tighten - Fastener Specifications
- NOTE:
Left side shown, right side similar.
Front End Sheet Metal Cross Brace- Left Side and Right Side (3) - Install [2x]
- Front Suspension Strut Upper Mounting Nut- Left Side and Right Side (2) - Install and tighten [4x] - Fastener Specifications
- Front End Sheet Metal Cross Brace Bolt- Left Side and Right Side (1) - Install and tighten [6x] - Fastener Specifications
- Install all wiring harness retainers to the front end sheet metal cross braces.
Radiator Air Upper Baffle- Upper (3) - Install
- Radiator Air Upper Baffle Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Radiator Air Upper Baffle Retainer (1) - Install [5x]
Transmission Control Module (1) @ Engine Control Module Bracket (2) - Install
- Engine Control Module Bracket (2) - Install
Engine Control Module Bracket Bolt (1) - Install and tighten [3x] - Fastener Specifications
Engine Control Module (1) - Install
- Connect the electrical connectors.
Radiator Surge Tank Outlet Pipe (3) - Install
- Radiator Surge Tank Inlet Hose Clamp (4) @ Engine Radiator - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Radiator Surge Tank Inlet Hose Clip (2) @ Engine Control Module Bracket - Install
- Radiator Surge Tank Inlet Hose Clamp (1) @ Radiator Surge Tank Inlet Hose - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Connect the negative battery cable. Battery Negative Cable Disconnection and Connection
- Fill the cooling system to the proper level. Refer to Cooling System Draining and Filling (LF4 Static Fill) , or Cooling System Draining and Filling (LF4 GE 47716)
- Start the engine and check for coolant leaks.
Refer to Fastener Caution .