Draining Procedure (Engine Auxiliary Radiators)
The following procedure is only necessary when servicing the engine auxiliary radiators or when a complete system drain and fill is required.
- Perform the engine radiator draining procedure as outlined above.
- Remove the front tire and wheel assemblies. Tire and Wheel Removal and Installation
- NOTE:
- Quantity of fasteners may vary based on option content.
- Left side shown, right side similar.
Remove the 4 left and 4 right front tire front air deflector bolts (1).
- Remove the left and right front tire front air deflectors (2).
- NOTE:
Left side shown, right side similar.
Remove the 2 left and 2 right front bumper fascia bolts (2).
- NOTE:
- Quantity of fasteners may vary based on option content.
- Left side shown, right side similar.
Remove the 2 left and 2 right engine front splash shield retainers (2).
- Remove the 5 left and 5 right engine front splash shield bolts (1).
- Remove the left and right engine front splash shields (3).
Front Wheelhouse Liner Bolt- Left Side (1) - Remove [6x]
- Front Wheelhouse Liner Retainer- Left Side (2) - Remove
- Front Wheelhouse Liner- Left Side (3) - Reposition
Auxiliary Radiator Duct Retainer- Left Side (1) - Remove [3x]
Auxiliary Radiator Rear Duct- Left Side (1) - Remove
Front Wheelhouse Liner Bolt- Right Side (1) - Remove [6x]
- Front Wheelhouse Liner Retainer- Right Side (2) - Remove
- Front Wheelhouse Liner- Right Side (3) - Reposition
Auxiliary Radiator Duct Retainer- Right Side (1) - Remove [3x]
Auxiliary Radiator Rear Duct- Right Side (1) - Remove
- Remove the front bumper fascia. Front Bumper Fascia Removal and Installation (without Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing CFV, CFZ)
Auxiliary Radiator Duct Retainer- Left Side (1) - Remove [3x]
Auxiliary Radiator Duct Retainer- Left Side (1) - Remove [2x]
Auxiliary Radiator Front Duct- Left Side (1) - Remove
Using an appropriate tool, remove the retainer clip (1) from the radiator inlet hose connector.
- Radiator Inlet Hose (2) @ Engine Auxiliary Radiator- Left Side - Remove
Radiator Outlet Hose Clip (3) - Remove
- Using an appropriate tool, remove the radiator outlet hose retainer (1) from the radiator outlet hose connector.
- Auxiliary Radiator Outlet Pipe (2) @ Engine Auxiliary Radiator- Left Side - Remove
Charge Air Cooler Upper Bracket Nut (1) - Loosen
- Charge Air Cooler Bracket Bolt (2) - Remove [3x]
Remove the left engine auxiliary radiator assembly (1) from the vehicle.
- Invert the engine auxiliary radiator assembly (1) pouring the contents into a drain pan.
Install the left engine auxiliary radiator assembly (1) to the vehicle.
- CAUTION:
Refer to Fastener Caution
Charge Air Cooler Bracket Bolt (2) - Install and tighten [3x] - Fastener Specifications
- Charge Air Cooler Upper Bracket Nut (1) - Tighten - Fastener Specifications
Install the radiator outlet hose retainer (1) into the radiator outlet hose connector.
- Install the auxiliary radiator outlet pipe (2) to the left engine auxiliary radiator ensuring that the radiator outlet hose retainer (1) is fully engaged.
- Radiator Outlet Hose Clip (3) - Install
Install the retainer clip (1) into the radiator inlet hose connector.
- Install the radiator inlet hose (2) to the left engine auxiliary radiator ensuring that the retainer clip (1) is fully engaged.
Auxiliary Radiator Duct Retainer- Right Side (1) - Remove [3x]
Auxiliary Radiator Duct Retainer- Right Side (1) - Remove [2x]
Auxiliary Radiator Front Duct- Right Side (1) - Remove
Using an appropriate tool, disengage the radiator inlet hose retainer (1).
- Auxiliary Radiator Inlet Hose @ Engine Auxiliary Radiator- Right Side (2) - Remove
Radiator Outlet Hose Clip (3) - Remove
- Using an appropriate tool, disengage the radiator outlet hose retainer (2).
- Radiator Outlet Hose (1) @ Engine Auxiliary Radiator- Right Side - Remove
Charge Air Cooler Bracket Bolt (1) - Remove [3x]
- Charge Air Cooler Upper Bracket Nut (2) - Loosen
Remove the right engine auxiliary radiator assembly (1) from the vehicle.
- Invert the right engine auxiliary radiator assembly (1) pouring the contents into a drain pan.
Install the right engine auxiliary radiator assembly (1) to the vehicle.
Charge Air Cooler Bracket Bolt (1) - Install and tighten [3x] - Fastener Specifications
- Charge Air Cooler Upper Bracket Nut (2) - Tighten - Fastener Specifications
Install the radiator outlet hose retainer (2) into the radiator outlet hose connector.
- Install the radiator outlet hose (1) to the right engine auxiliary radiator ensuring that the radiator outlet hose retainer (3) is fully engaged.
- Radiator Outlet Hose Clip (3) - Install
Install the radiator inlet hose retainer (1) into the radiator inlet hose connector.
- Install the auxiliary radiator inlet hose (2) to the right engine auxiliary radiator ensuring that the radiator inlet hose retainer (1) is fully engaged.
Auxiliary Radiator Front Duct- Right Side (1) - Install
Auxiliary Radiator Duct Retainer (1) - Install [2x]
Auxiliary Radiator Duct Retainer (1) - Install [3x]
- Install the front bumper fascia. Front Bumper Fascia Removal and Installation (without Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing CFV, CFZ)
Auxiliary Radiator Rear Duct- Right Side (1) - Install
Auxiliary Radiator Duct Retainer (1) - Install [3x]
Front Wheelhouse Liner- Right Side (3) - Move into position
- Front Wheelhouse Liner Retainer- Right Side (2) - Install
- Front Wheelhouse Liner Bolt- Right Side (1) - Install and tighten [6x] - Fastener Specifications
Front Wheelhouse Liner- Left Side (3) - Move into position
- Front Wheelhouse Liner Retainer- Left Side (2) - Install
- Front Wheelhouse Liner Bolt- Left Side (1) - Install and tighten [6x] - Fastener Specifications
- NOTE:
Left side shown, right side similar.
Install and tighten the 2 left and 2 right front bumper bolts (2). Fastener Specifications
- NOTE:
- Quantity of fasteners may vary based on option content.
- Left side shown, right side similar.
Install the left and right engine front splash shields (3).
- Install the 2 left and 2 right engine front splash shield retainers (2).
- Install and tighten the 5 left and 5 right engine front splash shield bolts (1). Fastener Specifications
- NOTE:
- Quantity of fasteners may vary based on option content.
- Left side shown, right side similar.
Install the left and right front tire front air deflectors (2).
- Install and tighten the 4 left and 4 right front tire front air deflector bolts. Fastener Specifications
- Install the front tire and wheel assemblies. Tire and Wheel Removal and Installation
- Continue with the static fill and air removal procedure below.