Installation Procedure
Auxiliary Water Pump Inlet Pipe (1) - Install
- NOTE:
The compressor air intake turbocharger is removed for illustration purposes only.
CAUTION:Refer to Fastener Caution
Water Pump Inlet Pipe Bolt (1) - Install - Fastener Specifications
- NOTE:
The compressor air intake turbocharger is removed for illustration purposes only.
Water Pump Inlet Pipe Bolt (1) - Tighten - Fastener Specifications
- NOTE:
The compressor air intake turbocharger is removed for illustration purposes only.
Engine Coolant Air Bleed Hose (3) @ Auxiliary Water Pump Inlet Pipe - Install
- Heater Water Auxiliary Pump Inlet Hose (2) @ Auxiliary Water Pump Inlet Pipe - Install
- Hose Clamp (1) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type
Catalytic Converter Heat Shield (1) - Install
Catalytic Converter Heat Shield Nut (2) - Install and tighten - Fastener Specifications
- Catalytic Converter Heat Shield Bolt (1) - Install and tighten [2x] - Fastener Specifications
Turbocharger Heat Shield (1) - Install
Turbocharger Heat Shield Bolt (1) - Install [3x] - Fastener Specifications
Connect the heated oxygen sensor electrical connector.
Electric Water Pump (1) - Install
Install the water pump (2) into the auxiliary water pump outlet upper hose (3).
- Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Water Pump Bolt (1) - Install [2x] - Fastener Specifications
Water Pump Bolt (1) - Install - Fastener Specifications
Electrical Connector (2) @ Electric Water Pump - Connect
- Engine Wiring Harness Retainer (1) @ Engine Wiring Harness Bracket - Install [3x]
Auxiliary Water Pump Inlet Pipe (2) @ Electric Water Pump - Install
- Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Charge Air Cooler Inlet Air Tube (2) @ Turbocharger (3) - Install
- Retainer Spring (1) - Release
Radiator Outlet Hose (2) @ Electric Water Pump - Install
- Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Air Cleaner Assembly (1) - Install
Air Cleaner Bolt (1) - Install and tighten Fastener Specifications
- Connect the electrical connector and install the wiring harnesses to the air cleaner assembly.
Air Cleaner Outlet Duct (1) - Install
- Connect the electrical connector.
Positive Crankcase Ventilation Tube (3) - Connect - Plastic Collar Quick Connect Fitting Service
- Evaporative Emission Canister Purge Tube (2) - Connect - Plastic Collar Quick Connect Fitting Service
- Air Cleaner Outlet Duct Clamp (1) - Tighten [2x] - Fastener Specifications
- Fill the cooling system. Refer to Cooling System Draining and Filling (LSY GE 47716) , or Cooling System Draining and Filling (LSY Static Fill) , or Cooling System Draining and Filling (LSY with V03 Static Fill) , or Cooling System Draining and Filling (LSY with V03 GE 47716)
- Start the engine and check for leaks.