Installation Procedure
Install the charge air cooler (2) to the auxiliary radiator bracket (3).
- Auxiliary Radiator Bracket- Upper (1) - Install
- CAUTION:
Refer to Fastener Caution .
Auxiliary Radiator Bracket Bolt (1) - Install and tighten [2x] 9 N.m (80 lb in)
- Auxiliary Radiator Bracket Nut (2) - Install and tighten [2x] 5.5 N.m (49 lb in)
- Charge Air Cooler Upper Insulator (3) - Install [2x]
Charge Air Cooler (1) - Install
Auxiliary Radiator Bracket Nut (1) - tighten 22 N.m (16 lb ft)
- Auxiliary Radiator Bracket Bolt (2) - Install and tighten [3x] 22 N.m (16 lb ft)
Radiator Inlet Hose (2) @Charge Air Cooler- Right Side - Install - Radiator Inlet Hose Replacement (LT4 Charge Air Cooler - Left Side to Charge Air Cooler Coolant Pump) , or Radiator Inlet Hose Replacement (LT4 Charge Air Cooler - Right Side to Engine Radiator)
Auxiliary Radiator Front Inlet Duct- Right Side (1) - Install - Auxiliary Radiator Front Inlet Duct Replacement - Right Side (LT4)
Radiator Outlet Hose (1) @Charge Air Cooler- Right Side - Install - Radiator Outlet Hose Replacement (LT4)
Front Bumper Fascia (1) - Install - Front Bumper Fascia Replacement (without Blackwing) , or Front Bumper Fascia Replacement (with Blackwing)
Auxiliary Radiator Front Outlet Duct- Right Side (1) - Install - Auxiliary Radiator Front Outlet Duct Replacement - Right Side (LT4)
- Install the right front tire and wheel assembly. Tire and Wheel Removal and Installation (without J57) , or Tire and Wheel Removal and Installation (with J57)
- Fill the cooling system to the proper level. Cooling System Draining and Filling (LT4 Static Fill) , or Cooling System Draining and Filling (LT4 GE 47716)
- Start the engine and check for coolant leaks.