Installation Procedure
- Note the new transmission unique number (TUN).
- Clean the clutch hub and the input shaft from any debris and contaminates with a lint-free towel.
- CAUTION:
Applying too much or the wrong type of grease on the transmission input shaft may cause damage, clutch slippage or failure. Always apply the correct type of grease. Never apply more grease than is necessary to coat the transmission input shaft with a very thin film of grease.
Use a clean flat brush (1) to apply very light coating of multi-purpose grease to input shaft until the metal is only shiny. No visible clumps of grease are permissible regardless of size.
- CAUTION:
Ensure that no grease remains on the lead surface of the transmission input shaft. Clean the lead surface of the transmission input shaft prior to the assembly of the transmission to the engine. Failure to maintain a clean surface may cause clutch slippage or failure.
Clean the entire lead surface of the input shaft with a NEW, lint-free towel (1).
- Raise the transmission to the engine.
- CAUTION:
Refer to Fastener Caution .
Install the two transmission bolts (1, 3) and transmission stud (2) and tighten to 50 N.m (37 lb ft).
Install the right transmission stud (1) and tighten to 50 N.m (37 lb ft).
Install the two transmission bolts (1, 2) and tighten to 50 N.m (37 lb ft).
Install the left side transmission bolt (2) and transmission stud (1) and tighten to 50 N.m (37 lb ft).
Connect the wiring harness retainers (1) to the transmission clutch housing.
- Connect the transmission control to the transmission. Manual Transmission Control Replacement
- Tilt engine and transmission up and tighten all cradle bolts. Drivetrain and Front Suspension Cradle Replacement (RWD LSY)Drivetrain and Front Suspension Cradle Replacement (AWD LSY)Drivetrain and Front Suspension Cradle Replacement (RWD LGY)Drivetrain and Front Suspension Cradle Replacement (AWD LGY)
- Front Wheelhouse Liner- Left Side and Right Side - Install - Front Wheelhouse Liner ReplacementFront Wheelhouse Liner Replacement (Blackwing)
- Connect the intermediate steering shaft to the mid intermediate steering shaft. Mid Intermediate Steering Shaft Replacement (AWD)Mid Intermediate Steering Shaft Replacement (RWD)
- Uncap the fittings and unplug the holes of the transmission.
Connect the clutch actuator cylinder pipe (3) to the clutch master cylinder pipe.
- Install the clutch actuator cylinder pipe retaining clip (1) to the clutch master cylinder pipe.
Connect the electrical connectors. (1, 2, 3, 4)
Transmission Fluid Cooler Pipe (2) - Install
- Transmission Fluid Cooler Pipe (2) - Connect
- Transmission Fluid Auxiliary Cooler Outlet PipeRetainer Clip (1) - Engage [2x]
- Transmission Fluid Cooler Pipe Bracket Bolt (3) - Install and tighten 22 N.m (16 lb ft)
- Transmission Fluid Cooler Pipe Bolt (4) - Install and tighten 22 N.m (16 lb ft)
- Bleed to hydraulic clutch system. Hydraulic Clutch System Bleeding
- Check the transmission fluid level. Transmission Fluid Level Inspection
Install the catalytic converter brace bracket (3). Catalytic Converter Brace Bracket Replacement (LT4)
Use care when cleaning the clutch hub. The clutch hub may have sharp edges and can cause personal injury if contact is made. Wear protective gloves to avoid personal injury.