Special Tools
- J-36183 Press Tube
- J-36184 Press Tube Adapter
- J-39371 1st and 2nd Synchronizer Installer
- J-39441 5th and 6th Driven Gear Installer
- J-39441 - 10 5th Gear Installer Adapter
- J-39441 - 20 5th Gear Installer Adapter
- J-44735 Installation Tube
Equivalent regional tools: Special Tools
3rd Gear Bearing (1) - Install
- 3rd Gear Bearing Spacer (2) - Install
- 3rd Gear (3) - Install
- 3rd Gear Synchronizer Inner Cone (4) - Install
- 3rd Gear Synchronizer Outer Cone (5) - Install
- 3rd Gear Blocking Ring (6) - Install
- Using the J-36183
Press Tube (9) and J-36184
Press Tube Adapter (10), install the 3rd and 4th synchronizer (7).
- Check the 3rd and 4th synchronizer scribe marks for correct position.
- The scribe "4.T.H." must face the input shaft.
- Start the hydraulic press operation.
- STOP pressing before the keys engage the blocking ring slots.
- Lift and rotate the 3rd speed gear in order to engage the keys with the blocking ring.
- Continue pressing until the synchronizer is seated.
- 3rd and 4th Gear Synchronizer (7) - Install
2nd Gear Bearing (1) - Install
- 2nd Gear Bearing Spacer (2) - Install
- 2nd Gear (3) - Install
- 2nd Gear Synchronizer Inner Cone (4) - Install
- 2nd Gear Synchronizer Outer Cone (5) - Install
- 2nd Gear Blocking Ring (6) - Install
- Check the 1st and 2nd gear synchronizer (7) scribe marks for correct position.
- The scribe "2.N.D." must face 2nd speed gear.
- Using the J-39371
1st and 2nd Synchronizer Installer, install the 1st and 2nd synchronizer (7).
- Start the hydraulic press operation.
- STOP pressing before the keys engage the blocking ring slots.
- Lift and rotate the 2nd speed gear in order to engage the keys with the blocking ring.
- Continue pressing until the synchronizer (7) is seated.
1st and 2nd Gear Synchronizer Retaining Ring (1) - Install
- 1st Gear Blocking Ring (2) - Install
- 1st Gear Synchronizer Outer Cone (3) - Install
- 1st Gear Synchronizer Inner Cone (4) - Install
- 1st Gear Thrust Washer (5) - Install
- 1st Gear Bearing (6) - Install
- 1st Gear (7) - Install
Using the J-39441 5th and 6th Driven Gear Installer (3) and J-39441 - 20 5th Gear Installer Adapter (4), install the main shaft bearing (1).
- Using the J-39441 5th and 6th Driven Gear Installer (3) and J-39441 - 10 5th Gear Installer Adapter (5), install the 6th gear (2).
Using the J-44735 Installation Tube (2), install the input shaft bearing (1).
Main Shaft Bearing (3) - Install
- Main Shaft Front Bearing (2) - Install
- Main Shaft Front Bearing Roller Thrust Washer (1) - Install
Ensure the tabs on the blocking ring align with the corresponding pockets in the synchronizer hub. Click video link above for reference.
Ensure the tabs on the blocking ring align with the corresponding pockets in the synchronizer hub. Click video link above for reference.
Ensure the tabs on the blocking ring align with the corresponding pockets in the synchronizer hub. Click video link above for reference.
Ensure the part is assembled concentric to the centerline of the input shaft.
Ensure the part is assembled concentric to the centerline of the input shaft.