Installation Procedure
Engine Coolant Temperature Sensor Seal (1) - Install NEW
Engine Coolant Temperature Sensor (2) - Install
- Engine Coolant Temperature Sensor Retainer (1) - Install
- CAUTION:
Refer to Fastener Caution .
Engine Coolant Thermostat Housing Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Engine Coolant Temperature Sensor Electrical Connector (1) - Connect
- NOTE:
High pressure fuel feed pipes are one time use only. ALWAYS install a NEW high pressure fuel feed pipe if the pipe is removed OR the fittings are loosened.
Fuel Feed Pipe (1) - Install NEW
- Slide fuel feed pipe fitting (2) back along fuel feed pipe (1) to reveal the formed end (3) of the fuel feed pipe.
- Carefully install the formed end (3) of the fuel feed pipe into the socket of the fuel pump (4).
- Hold the fuel feed pipe firmly in place and hand tighten the fuel feed pipe fitting nut (2) onto the threads of the fuel pump (4).
- Fuel Feed Pipe Fitting (2) @ Fuel Feed Pipe (1) - Tighten - Fastener Specifications
Fuel Feed Pipe Bolt (1) - Install and tighten [2x] - Fastener Specifications
Electrical Connector (1) @ Fuel Feed Pipe Bracket (2) - Install [2x]
Fuel Feed Pipe (1) - Connect - Metal Collar Quick Connect Fitting Service
- WARNING:
The noise cancelling foam component MUST be replaced if it has been exposed to engine fluids. Failure to replace the noise cancelling foam component that has been exposed to engine fluids may result in an engine fire resulting in catastrophic engine damage, and possible injury or death.
Engine Rear Noise Shield (1) - Install
Fuel Pipe Shield (1) - Install
Wiring Harness (3) - Install
- Retainer (2) - Install [3x]
- Engine Rear Noise Shield Bolt (1) - Install and tighten [2x] - Fastener Specifications
Engine Rear Noise Shield Bolt (1) - Install and tighten - Fastener Specifications
Install the plenum front panel (3) to the dash panel upper insulator (2).
- Plenum Panel Nut (1) - Install [9x]
Plenum Front Panel (1) - Install
Plenum Front Panel Bolt (1) - Install and tighten [4x] - Fastener Specifications
- Plenum Front Panel Nut (2) - Install and tighten [3x]
Plenum Front Panel Nut (1) - Install and tighten [3x] - Fastener Specifications
- Plenum Front Panel Bolt (2) - Install and tighten [3x] - Fastener Specifications
- Install the forward lamp wiring harness extension (3) into the plenum front panel.
- Connect the electrical connector.
Air Inlet Deflector Water Deflector (1) - Install
Air Inlet Deflector Water Deflector Retainer (1) - Install [2x]
Install the windshield wiper system module (2) in the vehicle.
- Windshield Wiper System Module Bolt (1) - Install and tighten [2x] Fastener Specifications
- Connect the windshield wiper motor electrical connector.
- Connect the battery negative cable. - Battery Negative Cable Disconnection and Connection
Windshield Wiper System Module Shield (1) - Install
Air Inlet Grille Panel (2) - Install
- Install the air inlet grille panel (2) between both hood hinges.
- Connect the windshield washer nozzle hose to the windshield washer pump hose.
- Air Inlet Grille Panel Retainer (1) - Install [6x]
Front Compartment Side Sight Shield (2) - Install
- Front Compartment Side Sight Shield Retainer (1) - Install [3x]
Air Inlet Grille Panel Extension (2) - Install
- Air Inlet Grille Panel Retainer (1) - Install [2x]
Install the hood rear outer air inlet seal (2) to the left and right side.
- Install the 2 hood rear outer air inlet seal retainer (1) to the left and right side.
Air Inlet Grille Panel Extension (1) - Install [2x]
- Install the air inlet grille panel extension (1).
- Remove the masking tape from the top edge of the service part.
- Using a 50/50 mixture of isopropyl alcohol and clean drinkable water with a clean towel, remove any left over adhesive residue from the masking tape.
Windshield Wiper Arm (3) - Install [2x]
- Clean the windshield wiper transmission pivot shaft splines with a soft wire brush before installing the windshield wiper arm (3).
- Position the windshield wiper arm (3) on the windshield wiper transmission pivot shaft.
- Windshield Wiper Arm Nut (2) - Install and tighten Fastener Specifications
- Windshield Wiper Arm Finish Cap (1) - Install
If required, realign the windshield wipers to their respective alignment circles (1) on the windshield.
- Lubricate the windshield with clean washer fluid.
- Run the windshield wipers for two complete cycles then turn off the windshield wipers.
- Ensure the windshield wipers are in the full park position.
- Inspect the windshield wipers for proper position to the alignment circles (1) on the windshield.
- Pressurize the fuel system and inspect for leaks.
- Fill the cooling system. Cooling System Draining and Filling (LSY GE 47716) , or Cooling System Draining and Filling (LSY Static Fill) , or Cooling System Draining and Filling (LSY with V03 Static Fill) , or Cooling System Draining and Filling (L3B Static Fill) , or Cooling System Draining and Filling (L3B GE 47716) , or Cooling System Draining and Filling (LSY with V03 GE 47716) , or Cooling System Draining and Filling (LF4 Static Fill) , or Cooling System Draining and Filling (LF4 GE 47716)
This is a push nut.