Installation Procedure
Install the automatic transmission range selector lever cable bracket (2).
- Install and tighten the two automatic transmission range selector lever cable bracket bolts (1). Fastener Specifications
Torque Converter (3) - Install
- Install the DT-21366 Converter Holding Strap to secure the torque converter into the transmission.
- Rotate the transmission to its original position then secure it with the locking pin.
- Remove the transmission from the DT-48989 Holding Fixture (2).
- Support the transmission with a suitable jack.
- Remove the J-21366 strap from the transmission bell housing.
Install the transmission. (1)
Transmission Bolt (2) - Install and tighten [4x] - Fastener Specifications
- Transmission Stud (1) - Install and tighten [2x] - Fastener Specifications
Transmission Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Transmission Stud (1) - Install and tighten - Fastener Specifications
Transmission Vent Hose (3) - Install
- Connect the transmission vent hose retainers (1) and (2).
- NOTE:
For proper bolt alignment, loosely install all mount bolts prior to tightening to specifications.
Transmission Mount (2) - Loosely install
- Transmission Mount Bolt (1) - Loosely install [2x]
Transmission Mount Bracket Bolt (1) - Loosely install [4x]
Transmission Mount Bolt (1) - Tighten [2x] - Fastener Specifications
Transmission Mount Bracket Bolt (1) - Tighten [4x] - Fastener Specifications
- Remove the transmission jack.
Connect the electrical connector. (1)
- Install the retainers. (2)
- NOTE:
For proper alignment of all torque converter bolts, install the first torque converter bolt in the oval shaped hole.
Prepare the transmission torque converter bolts (1) for installation as follows:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
- Ensure there are no gaps in the thread locking adhesive once applied to the component.
- Transmission Torque Converter Bolt (1) - Install and tighten [6x] - Fastener Specifications
Starter (3) - Install
- Starter Bolt (2) - Install and tighten [2x] - Fastener Specifications
- Starter Stud (1) - Install and tighten - Fastener Specifications
Auxiliary Generator Battery Jumper Cable (2) - Install
- Battery Positive Cable Nut (1) @ Starter Solenoid - Install and tighten - Fastener Specifications
Electrical Connector (1) - Connect
Auxiliary Generator Battery Jumper Cable (3) - Install
- Engine Wiring Harness Retainer (2) - Engage [2x]
- Battery Negative Cable Nut (1) @ Starter Stud - Install and tighten - Fastener Specifications
Engine Front Splash Shield-Right Side (2) - Install
- Engine Front Splash Shield Bolt (1) - Install and tighten [3x] - Fastener Specifications
Front Compartment Air Deflector (2) - Install
- Front Compartment Air Deflector Bolt (1) - Install and tighten [6x] - Fastener Specifications
Engine Front Splash Shield Bolt (3) - Install and tighten - Fastener Specifications
- Engine Front Splash Shield Retainer (2) - Install and tighten - Fastener Specifications
- Front Wheelhouse Liner Bolt (1) - Install and tighten - Fastener Specifications
Engine Front Splash Shield Bolt (3) - Install and tighten - Fastener Specifications
- Engine Front Splash Shield Retainer (2) - Install and tighten - Fastener Specifications
- Front Wheelhouse Liner Bolt (1) - Install and tighten - Fastener Specifications
- Install the front tire and wheel assemblies. Tire and Wheel Removal and Installation
Engine Oil Cooler Seal (3) - Install NEW [2x]
- Engine Oil Cooler (2) - Install
- Engine Oil Cooler Bolt (1) - Install and tighten [4x] - Fastener Specifications
- Position back the engine oil cooler coolant inlet hose and the thermostat bypass hose.
Thermostat Bypass Hose (3) @ Engine Oil Cooler - Install
- Engine Oil Cooler Coolant Inlet Hose (2) @ Engine Oil Cooler - Install
- Hose Clamp (1) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type
Automatic Transmission Fluid Cooling Exchanger (2) - Install
- Transmission Fluid Auxiliary Cooler Bracket Nut (1) - Install and tighten - Fastener Specifications
Transmission Fluid Auxiliary Cooler Bolt (1) - Install and tighten [2x] - Fastener Specifications
Transmission Fluid Cooler Seal (2) - Install NEW
- Transmission Fluid Cooler Pipe Seal (1) - Install NEW [2x]
- NOTE:
Remove the caps from the fittings and plugs from the holes before installing the transmission fluid cooler pipes.
Transmission Fluid Cooler Inlet and Outlet Pipe (3) - Install
- Transmission Fluid Cooler Pipe Bolt (2) - Install and tighten - Fastener Specifications
- Transmission Fluid Cooler Pipe Nut (1) - Install and tighten [2x] - Fastener Specifications
Automatic Transmission Fluid Cooling Heat Exchanger Outlet Hose (2) @ Automatic Transmission Fluid Cooling Exchanger - Install
- Automatic Transmission Fluid Cooling Heat Exchanger Outlet Hose Clamp (1) @ Automatic Transmission Fluid Cooling Exchanger - Engage - Hose Clamp Replacement Guidelines - Spring Type
Automatic Transmission Fluid Cooling Heat Exchanger Inlet Hose (2) @ Automatic Transmission Fluid Cooling Exchanger - Install
- Automatic Transmission Fluid Cooling Heat Exchanger Inlet Hose Clamp (1) @ Automatic Transmission Fluid Cooling Exchanger - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Lower the vehicle.
Exhaust Pipe Clamp (1) - Install NEW
- Raise the vehicle.
Catalytic Converter Gasket (2) - Install NEW
- Warm Up Three-Way Catalytic Converter (1) - Install
Catalytic Converter Brace Bolt (1) - Install and tighten - Fastener Specifications
- Connect the heated oxygen sensor electrical connector.
- Lower the vehicle.
Catalytic Converter Brace Bolt (1) - Install and tighten - Fastener Specifications
- NOTE:
Use hand tools only when tightening the exhaust pipe clamp.
Exhaust Pipe Clamp (1) - Tighten - Fastener Specifications
- Connect the heated oxygen sensor electrical connector.
Catalytic Converter Heat Shield (1) - Install
Catalytic Converter Heat Shield Nut (2) - Install and tighten - Fastener Specifications
- Catalytic Converter Heat Shield Bolt (1) - Install and tighten [2x] - Fastener Specifications
Turbocharger Heat Shield (1) - Install
Turbocharger Heat Shield Bolt (1) - Install [3x] - Fastener Specifications
- NOTE:
A special anti-seize compound is used on the heated oxygen sensor threads. The compound consists of liquid graphite and glass beads. The graphite will burn away, but the glass beads will remain, making the sensor easier to remove. New or service sensors will have the compound already applied to the threads. IF a sensor is removed and is to be reinstalled, the threads MUST have an anti-seize compound applied before installation. Adhesives, Fluids, Lubricants, and Sealers
CAUTION:Refer to Component Fastener Tightening Caution .
Using the EN-39194 - C Heated Oxygen Sensor Remover/Installer, install the heated oxygen sensor - Sensor 1 (1). Fastener Specifications
Connect the heated oxygen sensor electrical connector (1).
- Raise the vehicle.
Apply a thin layer of grease to the transmission output shaft splines (1). Adhesives, Fluids, Lubricants, and Sealers
- Loosely install a NEW propeller shaft hub clamp (3) to the propeller shaft joint boot.
- Support and secure the propeller shaft (2) to a suitable hydraulic jack stand.
- Propeller Shaft (2) - Install
Prepare the 2 propeller shaft bearing support bolts (1) for installation as follows:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
- Ensure there are no gaps in the thread locking adhesive once applied to the component.
- Propeller Shaft Bearing Support Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Remove the hydraulic jack stand supporting the propeller shaft.
Prepare the 3 rear propeller shaft bolts (1) and nuts (3) for installation as follows:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
- Ensure there are no gaps in the thread locking adhesive once applied to the component.
- Align the relationship marks (2) made on the propeller shaft and the rear differential flange.
- Rear Propeller Shaft Bolt (1) - Install [3x]
- Rear Propeller Shaft Nut (3) - Loosely install [3x]
- Rear Propeller Shaft Bolt (1) - Tighten [3x] - Fastener Specifications
- Raise and support the vehicle. Lifting and Jacking the Vehicle
- Using a suitable jack stand, support the rear of the transmission.
Transmission Mount Bracket Bolt (1) - Remove [4x]
Transmission Mount Bolt (1) - Remove [2x]
- Transmission Mount (2) - Remove
- Ensure that the drive shaft boot is completely seated in the output shaft groove prior to crimping the propeller shaft hub clamp (2).
- Using the DT-35910 Drive Axle Seal Clamp Pliers (1), crimp the propeller shaft hub clamp (2) until the final crimped outer diameter (a) is 39 - 41 mm (1.54 - 1.61 in).
Transmission Mount (2) - Install
- Transmission Mount Bolt (1) - Loosely install [2x]
Transmission Mount Bracket Bolt (1) - Loosely install [4x]
Transmission Mount Bolt (1) - Tighten [2x] - Fastener Specifications
Transmission Mount Bracket Bolt (1) - Tighten [4x] - Fastener Specifications
- Remove the jack stand.
Floor Panel Number 2 Cross Bar Reinforcement (1) - Install
- Floor Panel Number 2 Cross Bar Reinforcement Bolt (2) - Install and tighten [4x] - Fastener Specifications
Exhaust Intermediate Underbody Heat Shield (2) - Install
- Exhaust Heat Shield Bolt (1) - Install and tighten [6x] - Fastener Specifications
Catalytic Converter Gasket (2) - Install NEW
- With the aid of an assistant, install the muffler (1).
Exhaust Muffler (1) @ Exhaust Rear Muffler Insulator-Right Side (3) - Install
- Exhaust Muffler (1) @ Exhaust Intermediate Pipe Insulator-Right Side (2) - Install
Exhaust Muffler (1) @ Exhaust Rear Muffler Insulator-Left Side (3) - Install
- Exhaust Muffler (1) @ Exhaust Intermediate Pipe Insulator-Left Side (2) - Install
{ If equipped } Front Crossmember Brace (2) - Install
- { If equipped } Front Crossmember Brace Nut (1) - Install and tighten [4x] - Fastener Specifications
Catalytic Converter Nut (1) - Install and tighten [2x] - Fastener Specifications
Floor Panel Reinforcement (1) - Install
- Floor Panel Reinforcement Bolt (2) - Install and tighten [6x] - Fastener Specifications
Underbody Rear Air Deflector- Right Side (5) - Install
- Underbody Rear Air Deflector Plastic Nut (3) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Bolt (2) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Nut (4) - Install and tighten [2x] - Fastener Specifications
- Rear Wheelhouse Liner Screw (1) - Install and tighten - Fastener Specifications
Rear Tire Front Air Deflector- Right Side (1) - Install
- Rear Tire Front Air Deflector Bolt (2) - Install and tighten [2x] - Fastener Specifications
Underbody Rear Air Deflector- Left Side (5) - Install
- Underbody Rear Air Deflector Plastic Nut (2) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Bolt (3) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Nut (4) - Install and tighten [2x] - Fastener Specifications
- Rear Wheelhouse Liner Screw (1) - Install and tighten - Fastener Specifications
Rear Tire Front Air Deflector- Left Side (2) - Install
- Rear Tire Front Air Deflector Bolt (1) - Install and tighten [2x] - Fastener Specifications
- NOTE:
Ensure the transmission control is in the park position and the automatic transmission range selector lever is in the park position.
Slide the automatic transmission range selector locking ring (1) in the direction of the arrow then install the automatic transmission range selector (3) into the automatic transmission range selector lever (4).
- Ensure the automatic transmission range selector cable retainer (2) is fully engaged then slide the automatic transmission range selector locking ring (1) in the opposite direction of the arrow to lock the automatic transmission range selector cable (3) into the automatic transmission range selector lever (4).
Install the automatic transmission range selector cable (2) into the automatic transmission range selector lever cable bracket.
- If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Remove loose debris from internal and external threads using compressed air.
- Apply liquid thread locking adhesive in a strip along half of the length of the external threads, starting at the tip, just prior to installation. Adhesives, Fluids, Lubricants, and Sealers
- Automatic Transmission Range Selector Lever Cable Bolt (1) - Install and tighten - Fastener Specifications
- If necessary, adjust the automatic transmission range selector lever cable. Automatic Transmission Range Selector Lever Cable Adjustment
- Lower the vehicle. Lifting and Jacking the Vehicle
Engine Coolant Air Bleed Pipe (1) - Install
- Install the transmission vent hose retainer to the engine coolant air bleed pipe.
Engine Coolant Air Bleed Pipe (2) @ Auxiliary Water Pump Inlet Pipe - Install
- Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Raise the vehicle.
Engine Coolant Air Bleed Pipe (2) @ Engine Coolant Air Bleed Hose - Install
- Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Engine Coolant Air Bleed Pipe Bolt (1) - Install and tighten [2x] - Fastener Specifications
Engine Wiring Harness Bracket (3) - Install
- Engine Wiring Harness Conduit Nut (2) - Install and tighten - Fastener Specifications
- Engine Wiring Harness Conduit Bracket Bolt (1) - Install and tighten - Fastener Specifications
Engine Wiring Harness (2) - Reposition
- Retainer (1) - Install [5x]
Heater Inlet Hose (2) @ Engine Coolant Thermostat Housing Pipe - Install
- Heater Inlet Hose Retainer (1) - Engage
Radiator Surge Tank Inlet Hose (2) @ Engine Coolant Thermostat Housing Pipe - Install
- Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Intake Manifold Cover (1) - Install
Position the intake manifold cover (1) in place..
Plenum Front Panel (1) - Install
Plenum Front Panel Bolt (1) - Install and tighten [4x] - Fastener Specifications
- Plenum Front Panel Nut (2) - Install and tighten [3x] - Fastener Specifications
- {If equipped} Install the forward lamp wiring harness extension (3) into the plenum front panel.
Plenum Front Panel Nut (1) - Install and tighten [3x] - Fastener Specifications
- Plenum Front Panel Bolt (2) - Install and tighten [3x] - Fastener Specifications
- Install the forward lamp wiring harness extension (3) into the plenum front panel.
- Install the forward lamp wiring harness extension retainers as necessary.
Air Inlet Deflector Water Deflector (1) - Install
Air Inlet Deflector Water Deflector Retainer (1) - Install [2x]
Install the windshield wiper system module (2) in the vehicle.
- Windshield Wiper System Module Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Connect the windshield wiper motor electrical connector.
Windshield Wiper System Module Shield (1) - Install
Air Inlet Grille Panel (2) - Install
- Install the air inlet grille panel (2) between both hood hinges.
- Connect the windshield washer nozzle hose to the windshield washer pump hose.
- Air Inlet Grille Panel Retainer (1) - Install [6x]
Install the front compartment side sight shield (2) to the left and right side.
- Install the 2 front compartment side sight shield retainer (1) to the left and right side.
Install the hood rear outer air inlet seal (2) to the left and right side.
- Install the 2 hood rear outer air inlet seal retainer (1) to the left and right side.
Air Inlet Grille Panel Extension (1) - Install [2x]
- Install the air inlet grille panel extension (1).
- Remove the masking tape from the top edge of the service part.
- Using a 50/50 mixture of isopropyl alcohol and clean drinkable water with a clean towel, remove any left over adhesive residue from the masking tape.
Windshield Wiper Arm (3) - Install [2x]
- Clean the windshield wiper transmission pivot shaft splines with a soft wire brush before installing the windshield wiper arm (3).
- Position the windshield wiper arm (3) on the windshield wiper transmission pivot shaft.
- Windshield Wiper Arm Nut (2) - Install and tighten Fastener Specifications
- Windshield Wiper Arm Finish Cap (1) - Install
If required, realign the windshield wipers to their respective alignment circles (1) on the windshield.
- Lubricate the windshield with clean washer fluid.
- Run the windshield wipers for two complete cycles then turn off the windshield wipers.
- Ensure the windshield wipers are in the full park position.
- Inspect the windshield wipers for proper position to the alignment circles (1) on the windshield.
Oil Level Indicator Tube Seal (2) - Install NEW
- Oil Level Indicator Tube (1) - Install
Oil Level Indicator Tube Bracket Bolt (1) - Install - Fastener Specifications
- Electrical Connector (1) @ Oil Level Indicator (3) - Install
Oil Level Indicator (1) - Install
- Connect the negative battery cable. Battery Negative Cable Disconnection and Connection
- Fill the engine oil to the proper level with NEW engine oil. Engine Oil and Oil Filter Replacement (RWD) , or Engine Oil and Oil Filter Replacement (AWD)
- Fill the cooling system to the proper level. Cooling System Draining and Filling (LSY GE 47716) , or Cooling System Draining and Filling (LSY Static Fill) , or Cooling System Draining and Filling (LSY with V03 Static Fill) , or Cooling System Draining and Filling (L3B Static Fill) , or Cooling System Draining and Filling (L3B GE 47716) , or Cooling System Draining and Filling (LSY with V03 GE 47716) , or Cooling System Draining and Filling (LF4 Static Fill) , or Cooling System Draining and Filling (LF4 GE 47716)
- Fill the transmission to the proper level with NEW transmission fluid. Transmission Fluid Fill Procedure
- Perform the solenoid valve characterization. Q77 Transmission Control Solenoid Valve Characterization Programming (8L45) , or Q77 Transmission Control Solenoid Valve Characterization Programming (10L60)
- Inspect for transmission fluid leaks. Automatic Transmission Fluid Leaks
- Inspect the exhaust system for leaks.
Refer to Fastener Caution .
The torque converter must be held to the torque converter housing by a retaining device such as shipping brackets. Without the retaining device, the torque converter may slide forward, disengaging the oil pump, or may fall completely out of the transmission causing personal injury and/or property damage.
To prevent loosening the crankshaft balancer bolt, rotate the crankshaft balancer center bolt clockwise ONLY.
For proper bolt alignment, loosely install all mount bolts prior to tightening to specifications.
Ensure that the cable is properly aligned to the transmission bracket prior to tightening the fastener in order to avoid any damage to the cable and/or bracket. Failure to perform this task can result in the shifter moving out of the Park position unintentionally, causing potential vehicle damage and bodily injury.
Ensure the automatic transmission range selector cable is aligned to the automatic transmission range selector lever cable bracket prior to tightening.