Installation Procedure
Starter(1) - Install
- CAUTION:
Refer to Fastener Caution .
Starter Bolt(2) - Install and tighten - Fastener Specifications
- Starter Bolt(1) - Install and tighten - Fastener Specifications
Wiring Harness(1) - Reposition
- Wiring Harness(1)@Starter(2) - Connect
Starter Solenoid Cable Retainer(2) - Install and tighten - Fastener Specifications
- Starter Solenoid Cable Nut(1) - Install and tighten - Fastener Specifications
Starter Heat Shield(2)@Starter(1) - Install
Starter Shield Bolt(1) - Install and tighten - Fastener Specifications
- Compressor Air Intake TurbochargerLeft Side - Install
Turbocharger Gasket(2) - Install NEW
- Compressor Air Intake Turbocharger(1) - Remove
Turbocharger Bolt(1) - Install and tighten[4x] - Fastener Specifications
Turbocharger Coolant Feed Pipe(3)@Compressor Air Intake Turbocharger - Install
- Turbocharger Coolant Feed and Return Pipe Gasket(2)@Compressor Air Intake Turbocharger - Install NEW[2x]
- Turbocharger Coolant Feed and Return Pipe Bolt(1) - Install and tighten - Fastener Specifications
Turbocharger Oil Feed Pipe(3) - Install
- Turbocharger Oil Feed Pipe Washer(2) - Install NEW
- Turbocharger Oil Feed Pipe Bolt(1) - Install and tighten - Fastener Specifications
- NOTE:
Some components not shown for graphic clarity.
Turbocharger Oil Feed Pipe Fitting Clip (2) - Install
- Positive Assurance Cap (1) - Install
Turbocharger Heat Shield(1) - Install
Turbocharger Heat Shield Bolt(1) - Install and tighten - Fastener Specifications
Turbocharger Exhaust Pipe Gasket(2) - Install NEW
- Warm Up Three-Way Catalytic Converter(1) - Install
Catalytic Converter Nut(1) - Install and tighten[4x] - Fastener Specifications
- Connect the heated oxygen sensor electrical connector.[2x]
Catalytic Converter Brace(2) - Install
- Catalytic Converter Brace Bracket Nut(1) - Install and tighten[5x] - Fastener Specifications
Catalytic Converter Gasket(2) - Install NEW
- With the aid of an assistant, install the exhaust muffler (1).
Exhaust Muffler Hanger Bracket Nut(1) - Install and tighten[4x] - Fastener Specifications
Electrical Connector(1) - Connect
Electrical Connector(1) - Connect
Exhaust Muffler(1)@Exhaust Intermediate Pipe Insulator-Right Side(2) - Install[2x]
Exhaust Muffler(1)@Exhaust Intermediate Pipe Insulator-Left Side(2) - Install[2x]
Exhaust Pipe Clamp(1) - Tighten[2x] - Fastener Specifications
Catalytic Converter Nut(1) - Install and tighten[2x] - Fastener Specifications
Floor Panel Reinforcement (2) - Install
- Floor Panel Number 4 Cross Bar Reinforcement Bolt (1) - Install and tighten[6x] - Fastener Specifications
Underbody Rear Air Deflector- Right Side(5) - Install
- Underbody Rear Air Deflector Nut- Right Side(3) - Install and tighten[3x] - Fastener Specifications
- Underbody Rear Air Deflector Bolt- Right Side(2) - Install and tighten[3x] - Fastener Specifications
- Underbody Rear Air Deflector Nut- Right Side(4) - Install and tighten[2x] - Fastener Specifications
- Rear Wheelhouse Liner Bolt- Right Side(1) - Install and tighten - Fastener Specifications
Underbody Rear Air Deflector- Left Side(5) - Install
- Underbody Rear Air Deflector Nut- Left Side(2) - Install and tighten[3x] - Fastener Specifications
- Underbody Rear Air Deflector Bolt- Left Side(3) - Install and tighten[3x] - Fastener Specifications
- Underbody Rear Air Deflector Nut- Left Side(4) - Install and tighten[2x] - Fastener Specifications
- Rear Wheelhouse Liner Bolt- Left Side(1) - Install and tighten - Fastener Specifications
Rear Tire Front Air Deflector- Left Side and Right Side(2) - Install[2x]
- Rear Tire Front Air Deflector Bolt- Left Side and Right Side(1) - Install and tighten[4x] - Fastener Specifications
- Lower the vehicle.
Turbocharger Heat Shield Bolt(1) - Install and tighten[2x] - Fastener Specifications
Turbocharger Coolant Return Pipe(3) - Install
- Turbocharger Coolant Feed and Return Pipe Gasket(2) - Install NEW[2x]
- Turbocharger Coolant Feed and Return Pipe Bolt(1) - Install and tighten - Fastener Specifications
Retaining Clip(1) - Install
Auxiliary Air Cleaner Outlet Duct(1) - Install
Retainer Spring(3) - Engage
- Charge Air Bypass Valve Hose(2) - Install
- Charge Air Bypass Valve Hose Clamp(1) - Tighten - Fastener Specifications
Air Cleaner Outlet Duct Clamp(2) - Tighten - Fastener Specifications
- Turbocharger Wastegate Actuator Vacuum Tank Solenoid Valve Tube(1) - Connect - Plastic Collar Quick Connect Fitting Service
Install the NEW positive crankcase ventilation fresh air tube (2) and secure the 2 positive crankcase ventilation tube connectors (1).
Oil Filler Cap - Remove
- Intake Manifold Cover(2) - Install
- Intake Manifold Cover Bolt(1) - Install and tighten - Fastener Specifications
- Oil Filler Cap - Install
- Fill the cooling system. Cooling System Draining and Filling (LSY GE 47716)Cooling System Draining and Filling (LSY Static Fill)Cooling System Draining and Filling (LSY with V03 Static Fill)Cooling System Draining and Filling (L3B Static Fill)Cooling System Draining and Filling (L3B GE 47716)Cooling System Draining and Filling (LSY with V03 GE 47716)Cooling System Draining and Filling (LF4 Static Fill)Cooling System Draining and Filling (LF4 GE 47716)
- Connect the negative battery cable. Battery Negative Cable Disconnection and Connection
Some components not shown for graphic clarity.