Removal Procedure
- Disconnect the battery negative cable. Battery Negative Cable Disconnection and Connection
Using an appropriate tool, rotate the drive belt tensioner (1) counterclockwise and hold tension.
- Accessory Drive Primary Belt(2) - Remove
- Slowly release tension on the accessory drive primary belt tensioner (1).
- Remove the oil fill cap.
Intake Manifold Cover Bolt(1) - Remove[2x]
- Lift up on the front of the intake manifold cover (2).
Intake Manifold Cover(1)@Upper Intake Manifold Bracket(2) - Remove
Intake Manifold Cover Bolt(1) - Remove
Intake Manifold Cover Insulator(1) - Remove
Fuel Feed Pipe Bolt(1)@Evaporative Emission Canister Purge Pump - Remove
- WARNING:
Refer to Diesel/Gasoline Vapors Warning .
WARNING:Refer to Safety Glasses Warning .
Using the J-41769 Fuel Line Quick Disconnect Tool, disconnect and reposition the fuel feed pipe (1).
- Evaporative Emission Pipe(2) - Disconnect and reposition
Evaporative Emission Canister Purge Tube(1) - Disconnect and reposition
- Retainer(2) - Unclip[3x]
- Radiator Surge Tank Inlet Hose(3) - Reposition
Throttle Body Electrical Connector(1) - Disconnect
Engine Wiring Harness Bolt(1) - Remove
- Electrical Connector(2) - Disconnect[2x]
- Retainer(3) - Unclip[4x]
- Engine Wiring Harness(4) - Reposition
Oil Level Indicator Tube Bracket Bolt(1) - Remove
- Oil Level Indicator Tube(2) - Remove
Evaporative Emission Canister Purge Pump Bolt(1) - Remove[3x]
- Evaporative Emission Canister Purge Pump(2) - Remove
Intake Manifold Cover Bolt(1) - Remove[2x]
- Intake Manifold Cover Stud(2) - Remove[3x]
Upper Intake Manifold Cover(1) - Remove
Retainer Spring(1) - Release
- Charge Air Cooler Outlet Air Tube(2)@Throttle Body(3) - Remove
Retainer(1) - Unclip
Intake Manifold Bolt(1) - Remove[6x]
Intake Manifold(1) - Remove
Intake Manifold Gasket(3) - Remove and DISCARD[4x]
- Crankcase Vent Passage Seal(4) - Remove and DISCARD
Battery Positive Cable Nut(1)@Generator - Remove
- Auxiliary Generator Battery Jumper Cable(2) - Remove
- Electrical Connector(5) - Disconnect
- If the generator is being replaced, remove the radiator inlet hose bracket bolt (4) and transfer the radiator inlet hose bracket (3) to the NEW generator.
Generator Bolt(1) - Remove[2x]
Generator(1) - Remove