Installation Procedure
Generator(1) - Install
- CAUTION:
Refer to Fastener Caution
Generator Bolt(1) - Install and tighten[2x] - Fastener Specifications
Auxiliary Generator Battery Jumper Cable(2) - Install
- Battery Positive Cable Nut(1) - Install and tighten - Fastener Specifications
- Electrical Connector(5) - Connect
- If the generator is being replaced, transfer the radiator inlet hose bracket (3) to the NEW generator.
- Radiator Inlet Hose Bracket Bolt - Install and tighten - Fastener Specifications
Using an appropriate tool, rotate the drive belt tensioner (1) counterclockwise and hold tension.
- Accessory Drive Primary Belt(2) - Install
- Slowly release tension on the accessory drive primary belt tensioner (1).
- CAUTION:
Refer to Fastener Caution .
Intake Manifold Gasket(3) - Install NEW[4x]
- Crankcase Vent Passage Seal(4) - Install NEW
Intake Manifold(1) - Install
Intake Manifold Bolt(1) - Install and tighten[6x] - Fastener Specifications
Retainer(1) - Install
Charge Air Cooler Outlet Air Tube(2)@Throttle Body(3) - Install
- Retainer Spring(1) - Engage
Upper Intake Manifold Cover(1) - Install
Intake Manifold Cover Stud(2) - Install and tighten[3x] - Fastener Specifications
- Intake Manifold Cover Bolt(1) - Install and tighten[2x] - Fastener Specifications
Evaporative Emission Canister Purge Pump(2) - Install
- Evaporative Emission Canister Purge Pump Bolt(1) - Install and tighten[3x] - Fastener Specifications
Oil Level Indicator Tube(2) - Install
- Oil Level Indicator Tube Bracket Bolt(1) - Install and tighten - Fastener Specifications
Engine Wiring Harness(4) - Reposition
- Retainer(3) - Install[4x]
- Electrical Connector(2) - Connect[2x]
- Engine Wiring Harness Bolt(1) - Install and tighten - Fastener Specifications
Throttle Body Electrical Connector(1) - Connect
Radiator Surge Tank Inlet Hose(3) - Reposition
- Retainer(2) - Install[3x]
- Evaporative Emission Canister Purge Tube(1) - Connect
Evaporative Emission Pipe(2) - Connect
- Fuel Feed Pipe(1) - Connect
Fuel Feed Pipe Bolt(1)@Evaporative Emission Canister Purge Pump - Install and tighten - Fastener Specifications
- NOTE:
Ensure the intake manifold cover insulator retainers fully engage the intake manifold cover studs.
Intake Manifold Cover Insulator(1) - Install
Intake Manifold Cover Bolt(1) - Install and tighten - Fastener Specifications
Intake Manifold Cover(1)@Upper Intake Manifold Bracket(2) - Install
Push down on the front of the intake manifold cover (2).
- Intake Manifold Cover Bolt(1) - Install and tighten[2x] - Fastener Specifications
- Install the oil fill cap.
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection
- Pressurize the fuel system and inspect for leaks.
- Perform the intake system learned values reset. Intake System Learned Values Reset
- Perform the throttle body idle air flow compensation reset. Throttle Body Idle Air Flow Compensation Reset