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Home >> Cadillac >> 2021 >> CT4 Sport, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 92 (Engine Mechanical - 2.0L (LSY) - Repair Instructions (3 Of 3)) >> Repair Instructions >> Engine Front Cover Replacement >> Installation Procedure

Installation Procedure

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  1. Clean all sealing surfaces.
  2. GM4998009
    NOTE:
    • Ensure proper use of room temperature vulcanizing (RTV) sealant. Use of Room Temperature Vulcanizing (RTV) and Anaerobic Sealant
    • The engine front lower cover sealing surface must be free of contamination prior to applying the sealer.
    • Install and align the engine front lower cover to engine block within 10 minutes of applying the sealer.
    • The engine front lower cover must be fastened to final torque specification within 15 minutes of applying the sealer.

    Apply approximately a 4 mm (0.16 in) thick bead of sealant (1) to the engine front cover. Adhesives, Fluids, Lubricants, and Sealers

  3. GM5108952

    Install EN-52440  Crankshaft Oil Seal Ring Guide Front (2) to the crankshaft.

  4. Install the engine front cover (1) backwards using the 2 tabs to size the seal.
  5. GM4998004

    Remove the engine front cover (1) after seal is sized.

  6. Install - EN-52483  Guide Pins (2)
  7. Engine Front Cover (1) - Install
  8. EN-52440  Crankshaft Oil Seal Ring Guide Front - Remove (3)
  9. GM4997994

    Remove the EN-52483  Guide Pins (2).

  10. Engine Front Cover Bolt (1) - Install and hand tighten [9x]
    11. CAUTION:

    Refer to Fastener Caution

  11. Engine Front Cover Bolt (1) - Tighten in sequence [9x] - Fastener Specifications
  12. GM4998850

    Crankshaft Balancer (2) - Install

  13. Crankshaft Balancer Bolt (1) - Install NEW and tighten - Fastener Specifications
  14. Raise and support the vehicle. Lifting and Jacking the Vehicle
  15. GM5164169
    NOTE:

    The timing pin (3) is installed into the flexplate for engine timing procedures, it can be damaged if torque is applied to the flexplate with the timing pin engaged. The timing pin must be placed in the retracted position using the handle (1) and twisting to locked position. The slide part (4) to be installed to the flex plate when torque is applied to the flexplate or crankshaft balancer bolt.

    EN-52476  Flywheel Lock and Alignment Tool (2) - Remove

  16. GM5319715

    Starter (3) - Install

  17. Starter Bolt (2) - Install and tighten [2x] - Fastener Specifications
  18. Starter Stud (1) - Install and tighten - Fastener Specifications
  19. GM5460947

    Auxiliary Generator Battery Jumper Cable (2) - Install

  20. Battery Positive Cable Nut (1) @ Starter Solenoid - Install and tighten - Fastener Specifications
  21. GM5460935

    Electrical Connector (1) - Connect

  22. GM5460874

    Auxiliary Generator Battery Jumper Cable (3) - Install

  23. Battery Negative Cable Nut (1) @ Starter Stud - Install and tighten - Fastener Specifications
  24. Engine Wiring Harness Retainer (2) - Engage [2x]
  25. Lower the vehicle.
  26. GM5129786

    Accessory Drive Primary Belt (1) - Install

  27. GM5129599

    Use a suitable tool to rotate the drive belt tensioner (1) counterclockwise and hold.

  28. Slowly release tension on the drive belt tensioner.
  29. GM5068106

    Oil Level Indicator Tube Seal (2) - Install NEW

  30. Oil Level Indicator Tube (1) - Install
  31. GM5136547

    Oil Level Indicator Tube Bracket Bolt (2) - Install and tighten - Fastener Specifications

  32. Electrical Connector (1) @ Oil Level Indicator (3) - Clip
  33. GM5335764
  34. Oil Level Indicator (1) - Install
  35. GM5335089

    Intake Manifold Cover (1) @ Upper Intake Manifold Bracket (2) - Install

  36. GM5335087
    NOTE:

    Ensure the engine sight shield retainers fully engage the intake manifold cover studs.

    Push down on the front of the intake manifold cover (1) engaging the intake manifold cover retainers to the intake manifold cover studs.

  37. Install the oil fill cap.
  38. Connect the battery. Battery Negative Cable Disconnection and Connection
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