Installation Procedure
- NOTE:
Before installing, the bushing must be correctly aligned and oriented. Mount orientation is critical for noise and vibration performance.
Using the DT-50806 Bushing Replacer (1), install NEW differential carrier bushing (2) into the differential carrier assembly.
Differential Carrier Assembly (1) - Install
Differential Carrier Rear Bolt (1) - Install NEW [2x]
- Differential Carrier Nut (2) - Install NEW and tighten [2x] - Fastener Specifications
- CAUTION:
Refer to Torque-to-Yield Fastener Caution .
Differential Carrier Rear Bolt (1) - Install NEW and tighten - Fastener Specifications
- Remove the jack from under the differential carrier assembly.
- Connect the electrical connector at the differential.
Install the rear wheel drive shaft (1) onto the rear axle shaft.
- NOTE:
The rear wheel drive shaft universal joint retainer (1) and washers (2) are serviced as a rear wheel drive shaft universal joint retainer kit consisting of 2 bolts and 1 washer.
If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Remove loose debris from internal and external threads using compressed air.
- Apply liquid thread locking adhesive in a strip along half of the length of the external threads, starting at the tip, just prior to installation. Adhesives, Fluids, Lubricants, and Sealers
- Install 3 NEW rear wheel drive shaft flange washers (2).
- Install and tighten the 6 NEW rear wheel drive shaft universal joint retainers (1) in a crisscross pattern. Fastener Specifications
Install the rear wheel drive shaft (1) onto the rear axle shaft.
- NOTE:
The rear wheel drive shaft universal joint retainer (1) and washers (2) are serviced as a rear wheel drive shaft universal joint retainer kit consisting of 2 bolts and 1 washer.
If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Remove loose debris from internal and external threads using compressed air.
- Apply liquid thread locking adhesive in a strip along half of the length of the external threads, starting at the tip, just prior to installation. Adhesives, Fluids, Lubricants, and Sealers
- Install 3 NEW rear wheel drive shaft flange washers (2).
- Install and tighten the 6 NEW rear wheel drive shaft universal joint retainers (1) in a crisscross pattern. Fastener Specifications
Install the propeller shaft (1) in the vehicle.
If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
- Apply liquid thread locking adhesive in a strip along half of the length of the external threads, starting at the tip, just prior to installation.
- Install the 2 propeller shaft bearing support bolts (1) and tighten. Fastener Specifications
Align the reference mark (3) between the propeller shaft flange (1) and the rear axle pinion flange (2).
If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
- Apply liquid thread locking adhesive in a strip along half of the length of the external threads, starting at the tip, just prior to installation.
- Install the 3 rear propeller shaft nuts (2) and 3 the rear propeller shaft bolts (1).
- Tighten the 3 the rear propeller shaft bolts (1). Fastener Specifications
Align the reference mark (2) between the propeller shaft flange (3) and the output flange (1) of the transmission.
If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
- Apply liquid thread locking adhesive in a strip along half of the length of the external threads, starting at the tip, just prior to installation.
- Install the 3 front propeller shaft nuts (1) and the 3 front propeller shaft bolts (2).
- Tighten the 3 front propeller shaft bolts (1). Fastener Specifications
Floor Panel Number 2 Cross Bar Reinforcement (1) - Install
- Floor Panel Number 2 Cross Bar Reinforcement Bolt (2) - Install and tighten [4x] - Fastener Specifications
Exhaust Intermediate Underbody Heat Shield (2) - Install
- Exhaust Heat Shield Bolt (1) - Install and tighten [6x] - Fastener Specifications
Transmission Fluid Cooler Pipe (1) - Install
Retaining Clip (1) - Engage [2x]
Transmission Fluid Cooler Pipe (1) - Install
Retaining Clip (1) - Engage [2x]
Transmission Fluid Cooler Pipe Clip (2) - Install
- Transmission Fluid Cooler Pipe Clip (1) - Install
- Transmission Fluid Cooler Pipe Clip Bolt (3) - Install and tighten - Fastener Specifications
Transmission Fluid Cooler Pipe Bracket (2) - Install
- Transmission Fluid Cooler Pipe Bolt (1) - Install and tighten - Fastener Specifications
Catalytic Converter Gasket (2) - Install NEW
- With the aid of an assistant, install the exhaust muffler (1).
Exhaust Muffler Hanger Bracket Nut (1) - Install and tighten [4x] - Fastener Specifications
Electrical Connector (1) - Connect
Electrical Connector (1) - Connect
Exhaust Muffler (1) @ Exhaust Rear Muffler Insulator-Right Side (3) - Install
- Exhaust Muffler (1) @ Exhaust Intermediate Pipe Insulator-Right Side (2) - Install
Exhaust Muffler (1) @ Exhaust Rear Muffler Insulator-Left Side (3) - Install
- Exhaust Muffler (1) @ Exhaust Intermediate Pipe Insulator-Left Side (2) - Install
Exhaust Pipe Clamp (1) - Tighten [2x]
Catalytic Converter Nut (1) - Install and tighten [2x] - Fastener Specifications
Floor Panel Reinforcement (2) - Install
- Floor Panel Number 4 Cross Bar Reinforcement Bolt (1) - Install and tighten [6x] - Fastener Specifications
Underbody Rear Air Deflector- Left Side (5) - Install
- Underbody Rear Air Deflector Bolt- Left Side (4) - Install and tighten [2x] - Fastener Specifications
- Transmission Fluid Cooler Pipe Bracket Bolt- Left Side (3) - Install and tighten [2x] - Fastener Specifications
- Underbody Rear Air Deflector Nut- Left Side (2) - Install and tighten [5x] - Fastener Specifications
- Underbody Front Air Deflector Bolt- Left Side (1) - Install and tighten [6x] - Fastener Specifications
Underbody Rear Air Deflector- Right Side (5) - Install
- Underbody Rear Air Deflector Bolt- Right Side (4) - Install and tighten [2x] - Fastener Specifications
- Transmission Fluid Cooler Pipe Bracket Bolt- Right Side (3) - Install and tighten [2x] - Fastener Specifications
- Underbody Rear Air Deflector Nut- Right Side (2) - Install and tighten [5x] - Fastener Specifications
- Underbody Front Air Deflector Bolt- Right Side (1) - Install and tighten [6x] - Fastener Specifications
Underbody Rear Air Deflector- Right Side (5) - Install
- Underbody Rear Air Deflector Nut (3) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Bolt (2) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Nut (4) - Install and tighten [2x] - Fastener Specifications
- Rear Wheelhouse Liner Bolt (1) - Install and tighten - Fastener Specifications
Rear Tire Front Air Deflector- Right Side (1) - Install
- Rear Tire Front Air Deflector Bolt (2) - Install and tighten [2x] - Fastener Specifications
Underbody Rear Air Deflector- Left Side (5) - Install
- Underbody Rear Air Deflector Nut (2) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Bolt (3) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Nut (4) - Install and tighten [2x] - Fastener Specifications
- Rear Wheelhouse Liner Bolt (1) - Install and tighten - Fastener Specifications
Rear Tire Front Air Deflector- Left Side (2) - Install
- Rear Tire Front Air Deflector Bolt (1) - Install and tighten [2x] - Fastener Specifications
- CAUTION:
Refer to Component Fastener Tightening Caution .
Differential Carrier Drain Plug (2) - Install and tighten - Fastener Specifications
- Fill the differential carrier with axle lubricant.
- Check the differential fluid level. It should be even with the bottom of the fill plug hole to no lower than 2 mm (0.08 in) below the opening.
- CAUTION:
Refer to Component Fastener Tightening Caution .
Differential Carrier Fill Plug (1) - Install and tighten - Fastener Specifications
- Remove the drain pan.
- Inspect the exhaust system for leaks.
- Remove the support and lower the vehicle.
- Check the transmission fluid level. Transmission Fluid Level and Condition Check
- Inspect for transmission fluid leaks. Fluid Leak Diagnosis
Refer to Fastener Caution .
Refer to Torque-to-Yield Fastener Caution .
Refer to Torque-to-Yield Fastener Caution .
Refer to Torque-to-Yield Fastener Caution .