Removal Procedure
- NOTE:
Left side shown, right side similar.
Windshield Wiper Arm- Left Side and Right Side (3) - Remove [2x]
- Using the appropriate trim tool, remove the 2 left side and right side windshield wiper arm finish caps (1) from the windshield wiper arm (3).
- Windshield Wiper Arm Nut- Left Side and Right Side (2) - Remove [2x]
- Grasp the outer end of the windshield wiper arm (3) and gently rock the arm back and forth to remove it from the windshield wiper transmission pivot shaft.
- NOTE:
Left side shown, right side similar.
Air Inlet Grille Panel Extension- Left Side and Right Side (1) - Remove [2x]
- Remove the 2 left side and right side air inlet grille panel extension (1) from the air inlet grille panel and upper front fender.
- Using a suitable plastic trim tool, carefully release the left side and right side air inlet grille panel extension clips.
- Apply two layers of masking tape around the top edge of the left side and right side service part to prevent paint damage.
- NOTE:
Left side shown, right side similar.
Front Compartment Side Sight Shield Retainer- Left Side and Right Side (1) - Remove [6x]
- Front Compartment Side Sight Shield- Left Side and Right Side (2) - Remove [2x]
Remove the 4 hood rear outer air inlet seal retainer (1) from the left and right side.
- Remove the 2 hood rear outer air inlet seal (2) from the left and right side.
- NOTE:
Left side shown, right side similar.
Air Inlet Grille Panel Retainer- Left Side and Right Side (1) - Remove [4x]
- Air Inlet Grille Panel Extension- Left Side and Right Side (2) - Remove [2x]
Air Inlet Grille Panel Retainer (1) - Remove [6x]
- Air Inlet Grille Panel (2) - Remove
- Disconnect the windshield washer nozzle hose from the windshield washer pump hose.
- Lift the front edge of the air inlet grille panel (2) and slide the panel forward from both hood hinges to remove.
Windshield Wiper System Module Shield (1) - Remove
- Disconnect the battery negative cable. - Battery Negative Cable Disconnection and Connection
Disconnect the windshield wiper motor electrical connector.
- Windshield Wiper System Module Bolt (1) - Remove [2x]
- Slide the windshield wiper system module (2) inboard to release the grommet from the plenum and remove the windshield wiper system module (2) from the vehicle.
Air Inlet Deflector Water Deflector Retainer (1) - Remove [2x]
Air Inlet Deflector Water Deflector (1) - Remove
Plenum Front Panel Nut (1) - Remove [3x]
- Plenum Front Panel Bolt (2) - Remove [3x]
- Disconnect the electrical connector.
- Pull the forward lamp wiring harness (3) out from the plenum front panel.
Plenum Front Panel Bolt (1) - Remove [4x]
- Plenum Front Panel Nut (2) - Remove [3x]
Plenum Front Panel (1) - Remove
Radiator Air Upper Baffle Retainer (1) - Remove [5x]
- Radiator Air Upper Baffle Bolt (2) - Remove [2x]
- Radiator Air Upper Baffle (3) - Remove
Front End Sheet Metal Cross Brace Bolt- Right Side (1) - Remove [3x]
- Front Suspension Strut Upper Mounting Nut- Right Side (2) - Remove [2x]
- Release the engine wire harness retainers from the front end sheet metal cross brace.
- Front End Sheet Metal Cross Brace- Right Side (3) - Remove
Front End Sheet Metal Diagonal Brace Nut- Right Side (1) - Remove
- Front End Sheet Metal Cross Brace Bolt- Right Side (2) - Remove
- Front End Sheet Metal Diagonal Brace- Right Side (3) - Remove
- Drain the charge air cooling system. Cooling System Draining and Filling (LSY GE 47716) , or Cooling System Draining and Filling (LSY Static Fill) , or Cooling System Draining and Filling (LSY with V03 Static Fill) , or Cooling System Draining and Filling (L3B Static Fill) , or Cooling System Draining and Filling (L3B GE 47716) , or Cooling System Draining and Filling (LSY with V03 GE 47716) , or Cooling System Draining and Filling (LF4 Static Fill) , or Cooling System Draining and Filling (LF4 GE 47716)
- Oil Filler Cap - Remove
Intake Manifold Cover Bolt (1) - Remove
- Intake Manifold Cover (2) - Remove
- Install the oil filler cap after removal of the intake manifold cover to prevent debris from falling into the engine.
Evaporative Emission Canister Purge Tube (1) - Disconnect [2x] - Plastic Collar Quick Connect Fitting Service
- Evaporative Emission Canister Purge Tube (1) - Remove
Disconnect the turbocharger wastegate regulator solenoid valve electrical connector.
- Turbocharger Wastegate Actuator Vacuum Tank Bolt (3) - Remove [2x]
Disconnect the turbocharger wastegate regulator solenoid valve electrical connector.
- Turbocharger Wastegate Actuator Vacuum Tank Bolt (3) - Remove [2x]
Turbocharger Wastegate Actuator Vacuum Tank Solenoid Valve Tube (3) @ Auxiliary Air Cleaner Outlet Duct - Disconnect - Plastic Collar Quick Connect Fitting Service
Charge Air Bypass Valve Vacuum Tank Tube (3) - Disconnect - Plastic Collar Quick Connect Fitting Service
Turbocharger Wastegate Actuator Vacuum Source Tube (1) @ Vacuum Pump - Disconnect - Plastic Collar Quick Connect Fitting Service
Charge Air Bypass Valve Tube (1) @ Charge Air Bypass Valve - Disconnect - Plastic Collar Quick Connect Fitting Service
Electrical Connector (1) @ Charge Air Bypass Valve (2) - Disconnect
Charge Air Bypass Valve Tube (1) @ Charge Air Bypass Valve - Disconnect - Plastic Collar Quick Connect Fitting Service
Electrical Connector (1) @ Charge Air Bypass Valve (2) - Disconnect
Turbocharger Wastegate Actuator Vacuum Tank Bolt (1) - Remove [2x]
- Turbocharger Wastegate Actuator Vacuum Tank (2) - Remove
Charge Air Cooler Coolant Hose Clamp (1) - Disengage - Hose Clamp Replacement Guidelines - Spring Type
- Charge Air Cooler Coolant Hose (2) - Remove
- Charge Air Cooler Coolant Hose Clamp (3) - Disengage - Hose Clamp Replacement Guidelines - Spring Type
- Charge Air Cooler Coolant Hose (4) - Remove
Charge Air Cooler Coolant Manifold Bolt (1) - Remove [4x]
Supercharger Water Manifold (1) - Remove
- Supercharger Water Manifold Gasket (2) - Remove and DISCARD [2x]
- Charge Air Cooler Coolant Pipe Seal (3) - Remove and DISCARD [4x]
Charge Air Bypass Valve Hose Clamp (1) - Loosen
- Charge Air Bypass Valve Tube Connector Clamp (2) - Loosen
- Charge Air Bypass Valve (3) - Remove
Charge Air Cooler Inlet Air Tube Bolt (1) - Remove [2x]
- Charge Air Bypass Valve Tube Connector Clamp (2) - Loosen
- Charge Air Cooler Inlet Pipe (3) - Remove
- Charge Air Cooler Inlet Air Tube Seal (4) - Remove and DISCARD
Charge Air Bypass Valve Hose Clamp (1) - Loosen
- Charge Air Bypass Valve Tube Connector Clamp (2) - Loosen
- Charge Air Bypass Valve (3) - Remove
Charge Air Cooler Inlet Air Tube Bolt (1) - Remove [2x]
- Charge Air Bypass Valve Tube Connector Clamp (2) - Loosen
- Charge Air Cooler Inlet Pipe (3) - Remove
- Charge Air Cooler Inlet Air Tube Seal (4) - Remove and DISCARD
- NOTE:
Some components not shown for graphic clarity.
Disconnect the electrical connector.
- Charge Air Cooler Bolt (1) - Remove [2x]
- Charge Air Cooler Cover Bolt (2) - Remove [12x]
- NOTE:
Some components not shown for graphic clarity.
Charge Air Cooler Cover (1) - Remove
- Intake Manifold Gasket (2) - Remove and DISCARD
- Charge Air Cooler Cover Seal (3) - Remove and DISCARD [2x]
- NOTE:
Some components not shown for graphic clarity.
Positive Crankcase Ventilation Tube Connector (1) - Disconnect [2x] - Plastic Collar Quick Connect Fitting Service
- Positive Crankcase Ventilation Foul Air Tube (2) - Remove
Engine Rear Noise Shield Bolt (1) - Remove
Engine Rear Noise Shield Bolt (1) - Remove [2x]
- Retainer (2) - Unclip [3x]
- Wiring Harness (3) - Reposition
Fuel Pipe Shield (1) - Remove
Disconnect all electrical connectors.
- Lower Intake Manifold Bolt (1) - Remove [6x]
Intake Manifold (1) - Remove
- Lower Intake Manifold Gasket (2) - Remove and DISCARD [6x]
- CAUTION:
The Positive Crankcase Ventilation (PCV) line is tamper resistant and must always be replaced once it is removed. The fittings connected to the PCV line must also be replaced if they are damaged when the PCV line is removed. To reduce the risk of damage to the fittings, use a suitable cutting tool and carefully cut the connections away.
Using a suitable cutting tool, carefully cut the 2 positive crankcase ventilation tube connectors (1).
- Positive Crankcase Ventilation Foul Air Tube (2) - Remove and DISCARD
Charge Air Bypass Valve Hose Clamp (1) - Loosen
- Charge Air Bypass Valve Hose (2) - Reposition
- Air Cleaner Outlet Duct Clamp (3) - Loosen
- Retainer Spring (4) - Disengage
Air Cleaner Outlet Duct (1) - Remove
Radiator Surge Tank Inlet Hose Clip (3) @ Radiator Surge Tank Inlet Pipe Bracket - Unclip
- Radiator Surge Tank Inlet Hose (4) - Reposition
Disconnect the ignition coil electrical connector.
- Ignition Coil Bolt (1) - Remove
- Ignition Coil (2) - Remove
- NOTE:
Some components not shown for graphic clarity.
Engine Wiring Harness Retainer (1) - Remove [5x]
- Engine Wiring Harness (3) - Reposition
Upper Intake Manifold Cover Bracket Bolt (1) - Remove [2x]
- Radiator Surge Tank Inlet Pipe Bracket (2) - Remove
- Upper Intake Manifold Bracket (3) - Remove
- NOTE:
Some components not shown for graphic clarity.
Camshaft Housing Cover Bolt (1) - Remove [13x]
- NOTE:
Some components not shown for graphic clarity.
Camshaft Cover (1) - Remove
- Camshaft Cover Seal (2) - Remove and DISCARD
EN-46101 Spark Plug Tube Seal Guides (1) - Install [3x]
- Clean the mating surface of the cylinder head and the camshaft cover.
Vacuum Pump Bolt (1) - Remove{2x}
- Vacuum Pump (2) - Remove
To prevent erroneous DTC's, disconnect the battery negative cable before disconnecting the windshield wiper motor electrical connector.