LEMON Manuals: Even more car manuals for everyone
Home >> Cadillac >> 2021 >> CT4 Sport, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 61 (Engine Controls And Fuel - 3.6L (LF4) - Repair Instructions (3 Of 3)) >> Repair Instructions >> Knock Sensor Replacement - Bank 1 >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2022 Cadillac CT4. However, it is still accessible from the selected car via links, so may be relevant.
  1. GM5877415Courtesy of GENERAL MOTORS COMPANY

    Knock Sensor (2) - Install

    2. CAUTION:

    Refer to Fastener Caution .

  2. Knock Sensor Bolt (1) - Install and hand tighten - Fastener Specifications
  3. Connect the knock sensor electrical connector.
  4. GM5044263Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Do not use any type of lubricant when installing the NEW seals (2) on the fuel injector tip.

    Install EN 49245-1  long protector (3) onto the fuel injector tip, covering the first recessed area closest to the tip. Place a NEW seal (2) on EN-49245-1  long protector.

  5. Using EN-49245-3  pusher (1), install the seal into the second recessed area (4) of the fuel injector.
    6. NOTE:

    The EN-49245-4  sizer is two sided, and either direction will size the seal correctly.

  6. Compress the seal with your fingers, then resize the seal using the EN-49245-4  sizer (5).
  7. Inspect the NEW fuel injector nozzle housing seals on ALL injectors, ensuring the seals are seated correctly. All seals must be fixed tight, and accurately to the fuel injector nozzle, with no overlap, buckling, or corrugation present. Replace any seal that is incorrectly seated on the fuel injector nozzle with a NEW seal.
  8. GM5044264Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Do not use any type of lubricant when installing the NEW seals (2) on the fuel injector tip.

    Install EN-49245-2  short protector (3) onto the fuel injector tip. Place a NEW seal (2) on EN-49245-2  short protector.

  9. Using EN-49245-3  pusher (1), install the seal into the first recessed area (4) of the fuel injector.
    10. NOTE:

    The EN-49245-4  sizer is two sided, and either direction will size the seal correctly.

  10. Compress the seal with your fingers, then resize the seal using the EN-49245-4  sizer (5).
  11. GM5876237Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    The fuel injection fuel rail bolts are retained into the rails using keepers. Care should be taken to ensure that the threadlock is installed after the fasteners are installed in their bore.

    If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:

    1. Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
    2. Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
    3. Remove loose debris from internal and external threads using compressed air.
    4. Apply liquid thread locking adhesive in a strip along half of the length of the external threads, starting at the tip, just prior to installation. Adhesives, Fluids, Lubricants, and Sealers
    12. NOTE:

    Start the fuel injection fuel rail bolts by hand then draw the injector rail down evenly prior to tightening.

  12. Fuel Injection Fuel Rail Bolt (1) - Install [4x]
  13. Install the fuel injection fuel rail assembly (2) to the cylinder head.
  14. Fuel Injection Fuel Rail Bolt (1) - Tighten [4x] - Fastener Specifications
  15. Connect the electrical wiring harness connectors to the fuel rail as needed.
  16. GM5876881Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    The fuel injection fuel rail bolts are retained into the rails using keepers. Care should be taken to ensure that the threadlock is installed after the fasteners are installed in their bore.

    If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:

    1. Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
    2. Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
    3. Remove loose debris from internal and external threads using compressed air.
    4. Apply liquid thread locking adhesive in a strip along half of the length of the external threads, starting at the tip, just prior to installation. Adhesives, Fluids, Lubricants, and Sealers
    17. NOTE:

    Start the fuel injection fuel rail bolts by hand then draw the injector rail down evenly prior to tightening.

  17. Fuel Injection Fuel Rail Bolt (1) - Install [4x]
  18. Install the fuel injection fuel rail assembly (2) to the cylinder head.
  19. Fuel Injection Fuel Rail Bolt (1) - Tighten [4x] - Fastener Specifications
  20. Connect the electrical wiring harness connectors to the fuel rail as needed.
  21. GM5869756Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Do NOT reuse the fuel feed intermediate pipe. If the fuel feed intermediate pipe fittings are loosened or the pipes are removed, the pipes MUST be replaced.

    Fuel Feed Intermediate Pipe (1) - Install NEW

    1. Slide fuel feed pipe fitting nuts (2) back along fuel feed intermediate pipe (1) to reveal the formed ends (3) of the fuel feed pipe.
    2. Carefully install the formed ends (3) of the fuel feed intermediate pipe into the sockets of the fuel pump (4) and the fuel injection fuel rails (5).
    3. Hold the pipe firmly in place and hand tighten the fuel feed pipe fitting nuts (2) onto the threads on the fuel injection fuel rails (5) and the fuel pump (4).
  22. Fuel Feed Intermediate Pipe Nut (2) @ Fuel Feed Intermediate Pipe (1) - Tighten [3x] - Fastener Specifications
  23. GM5869727Courtesy of GENERAL MOTORS COMPANY
    WARNING:

    The noise cancelling foam component MUST be replaced if it has been exposed to engine fluids. Failure to replace the noise cancelling foam component that has been exposed to engine fluids may result in an engine fire resulting in catastrophic engine damage, and possible injury or death.

    Engine Rear Noise Shield (1) - Install

  24. GM5870393Courtesy of GENERAL MOTORS COMPANY
    WARNING:

    The noise cancelling foam component MUST be replaced if it has been exposed to engine fluids. Failure to replace the noise cancelling foam component that has been exposed to engine fluids may result in an engine fire resulting in catastrophic engine damage, and possible injury or death.

    Fuel Injection Fuel Rail Noise Shield (1) - Install

  25. GM5864683Courtesy of GENERAL MOTORS COMPANY

    Lower Intake Manifold Gasket (2) - Install NEW [6x]

  26. Intake Manifold (1) - Install
  27. GM5864681Courtesy of GENERAL MOTORS COMPANY

    If a NEW threaded component is being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded component is reused, prepare the threaded component using the following steps:

    1. Remove any loose cured adhesive from the external threads of the component using a lint free cloth.
    2. Thread the cleaned component into the internal mating threads and remove to loosen trapped cured adhesive.
    3. Remove loose debris from internal and external threads using compressed air.
    4. Apply liquid thread locking adhesive in a strip along half of the length of the external threads, starting at the tip, just prior to installation. Adhesives, Fluids, Lubricants, and Sealers
  28. Lower Intake Manifold Bolt (1) - Install and hand tighten [6x]
  29. Lower Intake Manifold Bolt (1) - Tighten in sequence [6x] - Fastener Specifications
  30. Connect all electrical connectors.
  31. GM5862841Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Some components not shown for graphic clarity.

    Positive Crankcase Ventilation Foul Air Tube (2) - Install

  32. Positive Crankcase Ventilation Tube Connector (1) - Connect [2x] - Plastic Collar Quick Connect Fitting Service
  33. GM4044075Courtesy of GENERAL MOTORS COMPANY

    Fuel Pipe Shield (1) - Install

  34. GM5869276Courtesy of GENERAL MOTORS COMPANY

    Wiring Harness (3) - Install

  35. Retainer (2) - Install [3x]
  36. Engine Rear Noise Shield Bolt (1) - Install and tighten [2x] - Fastener Specifications
  37. GM5524604Courtesy of GENERAL MOTORS COMPANY

    Install the plenum front panel (3) to the dash panel upper insulator (2).

    38. NOTE:

    This is a push nut.

  38. Plenum Panel Nut (1) - Install [9x]
  39. GM5865881Courtesy of GENERAL MOTORS COMPANY

    Plenum Front Panel (1) - Install

  40. GM5865879Courtesy of GENERAL MOTORS COMPANY

    Plenum Front Panel Bolt (1) - Install and tighten [4x] - Fastener Specifications

  41. Plenum Front Panel Nut (2) - Install and tighten [3x]

    - Fastener Specifications

  42. GM5422039Courtesy of GENERAL MOTORS COMPANY

    Plenum Front Panel Nut (1) - Install and tighten [3x] - Fastener Specifications

  43. Plenum Front Panel Bolt (2) - Install and tighten [3x] - Fastener Specifications
  44. Install the forward lamp wiring harness extension (3) into the plenum front panel.
  45. Connect the electrical connector.
  46. GM5499583Courtesy of GENERAL MOTORS COMPANY

    Air Inlet Deflector Water Deflector (1) - Install

  47. GM5499581Courtesy of GENERAL MOTORS COMPANY

    Air Inlet Deflector Water Deflector Retainer (1) - Install [2x]

  48. GM5420344Courtesy of GENERAL MOTORS COMPANY

    Install the windshield wiper system module (2) in the vehicle.

  49. Windshield Wiper System Module Bolt (1) - Install and tighten [2x] Fastener Specifications
  50. Connect the windshield wiper motor electrical connector.
  51. Connect the battery negative cable. - Battery Negative Cable Disconnection and Connection
  52. GM5420286Courtesy of GENERAL MOTORS COMPANY

    Windshield Wiper System Module Shield (1) - Install

  53. GM5417442Courtesy of GENERAL MOTORS COMPANY

    Air Inlet Grille Panel (2) - Install

    1. Install the air inlet grille panel (2) between both hood hinges.
    2. Connect the windshield washer nozzle hose to the windshield washer pump hose.
    3. Air Inlet Grille Panel Retainer (1) - Install [6x]
  54. GM5862927Courtesy of GENERAL MOTORS COMPANY

    Front Compartment Side Sight Shield (2) - Install

  55. Front Compartment Side Sight Shield Retainer (1) - Install [3x]
  56. GM5865291Courtesy of GENERAL MOTORS COMPANY

    Air Inlet Grille Panel Extension (2) - Install

  57. Air Inlet Grille Panel Retainer (1) - Install [2x]
  58. GM5421986Courtesy of GENERAL MOTORS COMPANY

    Install the hood rear outer air inlet seal (2) to the left and right side.

  59. Install the 2 hood rear outer air inlet seal retainer (1) to the left and right side.
  60. GM5417116Courtesy of GENERAL MOTORS COMPANY

    Air Inlet Grille Panel Extension (1) - Install [2x]

    1. Install the air inlet grille panel extension (1).
    2. Remove the masking tape from the top edge of the service part.
    3. Using a 50/50 mixture of isopropyl alcohol and clean drinkable water with a clean towel, remove any left over adhesive residue from the masking tape.
  61. GM5325063Courtesy of GENERAL MOTORS COMPANY

    Windshield Wiper Arm (3) - Install [2x]

    1. Clean the windshield wiper transmission pivot shaft splines with a soft wire brush before installing the windshield wiper arm (3).
    2. Position the windshield wiper arm (3) on the windshield wiper transmission pivot shaft.
    3. Windshield Wiper Arm Nut (2) - Install and tighten Fastener Specifications
    4. Windshield Wiper Arm Finish Cap (1) - Install
  62. GM5416557Courtesy of GENERAL MOTORS COMPANY

    If required, realign the windshield wipers to their respective alignment circles (1) on the windshield.

    1. Lubricate the windshield with clean washer fluid.
    2. Run the windshield wipers for two complete cycles then turn off the windshield wipers.
    3. Ensure the windshield wipers are in the full park position.
    4. Inspect the windshield wipers for proper position to the alignment circles (1) on the windshield.
  63. Pressurize the fuel system and inspect for leaks.
  64. GM4044046Courtesy of GENERAL MOTORS COMPANY

    Engine Rear Noise Shield Bolt (1) - Install and tighten - Fastener Specifications

  65. GM5862663Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Some components not shown for graphic clarity.

    Charge Air Cooler Cover Seal (3) - Install NEW [2x]

  66. Intake Manifold Gasket (2) - Install NEW
  67. Charge Air Cooler Cover (1) - Install
  68. GM5862662Courtesy of GENERAL MOTORS COMPANY
    NOTE:

    Some components not shown for graphic clarity.

    Charge Air Cooler Cover Bolt (2) - Install and hand tighten [12x]

  69. Charge Air Cooler Cover Bolt (2) - Tighten in sequence [12x] - Fastener Specifications
  70. Charge Air Cooler Bolt (1) - Install and hand tighten [2x]
  71. Charge Air Cooler Bolt (1) - Tighten in sequence [2x] - Fastener Specifications
  72. Connect the electrical connector.
  73. GM5840540Courtesy of GENERAL MOTORS COMPANY

    Charge Air Cooler Inlet Air Tube Seal (4) - Install NEW

  74. Charge Air Cooler Inlet Pipe (3) - Install
  75. Charge Air Bypass Valve Tube Connector Clamp (2) - Tighten - Fastener Specifications
  76. Charge Air Cooler Inlet Air Tube Bolt (1) - Install and tighten [2x] - Fastener Specifications
  77. GM4182652Courtesy of GENERAL MOTORS COMPANY

    Charge Air Bypass Valve (3) - Install

  78. Charge Air Bypass Valve Tube Connector Clamp (2) - Tighten - Fastener Specifications
  79. Charge Air Bypass Valve Hose Clamp (1) - Tighten - Fastener Specifications
  80. GM5840576Courtesy of GENERAL MOTORS COMPANY

    Charge Air Cooler Inlet Air Tube Seal (4) - Install NEW

  81. Charge Air Cooler Inlet Pipe (3) - Install
  82. Charge Air Bypass Valve Tube Connector Clamp (2) - Tighten - Fastener Specifications
  83. Charge Air Cooler Inlet Air Tube Bolt (1) - Install and tighten [2x] - Fastener Specifications
  84. GM4182819Courtesy of GENERAL MOTORS COMPANY

    Charge Air Bypass Valve (3) - Install

  85. Charge Air Bypass Valve Tube Connector Clamp (2) - Tighten - Fastener Specifications
  86. Charge Air Bypass Valve Hose Clamp (1) - Tighten - Fastener Specifications
  87. GM5871751Courtesy of GENERAL MOTORS COMPANY

    Charge Air Cooler Coolant Pipe Seal (3) - Install NEW [4x]

  88. Supercharger Water Manifold Gasket (2) - Install NEW [2x]
  89. Supercharger Water Manifold (1) - Install
  90. GM5871741Courtesy of GENERAL MOTORS COMPANY

    Charge Air Cooler Coolant Manifold Bolt (1) - Install and tighten [4x] - Fastener Specifications

  91. GM5871728Courtesy of GENERAL MOTORS COMPANY

    Charge Air Cooler Coolant Hose (4) - Install

  92. Charge Air Cooler Coolant Hose Clamp (3) - Engage - Hose Clamp Replacement Guidelines - Spring Type
  93. Charge Air Cooler Coolant Hose (2) - Install
  94. Charge Air Cooler Coolant Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
  95. GM4057738Courtesy of GENERAL MOTORS COMPANY

    Turbocharger Wastegate Actuator Vacuum Tank (2) - Install

  96. Turbocharger Wastegate Actuator Vacuum Tank Bolt (1) - Install and tighten [2x] - Fastener Specifications
  97. GM4057709Courtesy of GENERAL MOTORS COMPANY

    Electrical Connector (1) @ Charge Air Bypass Valve (2) - Connect

  98. GM4057618Courtesy of GENERAL MOTORS COMPANY

    Charge Air Bypass Valve Tube (1) @ Charge Air Bypass Valve - Connect - Plastic Collar Quick Connect Fitting Service

  99. GM4057453Courtesy of GENERAL MOTORS COMPANY

    Electrical Connector (1) @ Charge Air Bypass Valve (2) - Connect

  100. GM4057385Courtesy of GENERAL MOTORS COMPANY

    Charge Air Bypass Valve Tube (1) @ Charge Air Bypass Valve - Connect - Plastic Collar Quick Connect Fitting Service

  101. GM4057362Courtesy of GENERAL MOTORS COMPANY

    Turbocharger Wastegate Actuator Vacuum Source Tube @ Vacuum Pump - Connect - Plastic Collar Quick Connect Fitting Service

  102. GM4052248Courtesy of GENERAL MOTORS COMPANY

    Charge Air Bypass Valve Vacuum Tank Tube (3) - Connect - Plastic Collar Quick Connect Fitting Service

  103. GM5839308Courtesy of GENERAL MOTORS COMPANY

    Turbocharger Wastegate Actuator Vacuum Tank Solenoid Valve Tube (3) @ Auxiliary Air Cleaner Outlet Duct - Connect - Plastic Collar Quick Connect Fitting Service

  104. GM5839386Courtesy of GENERAL MOTORS COMPANY

    Turbocharger Wastegate Actuator Vacuum Tank Bolt (3) - Install and tighten [2x] - Fastener Specifications

  105. Connect the turbocharger wastegate regulator solenoid valve electrical connector.
  106. GM5839336Courtesy of GENERAL MOTORS COMPANY

    Turbocharger Wastegate Actuator Vacuum Tank Bolt (3) - Install and tighten [2x] - Fastener Specifications

  107. Connect the turbocharger wastegate regulator solenoid valve electrical connector.
  108. GM5842421Courtesy of GENERAL MOTORS COMPANY

    Evaporative Emission Canister Purge Tube (1) - Install

  109. Evaporative Emission Canister Purge Tube (1) - Connect [2x] - Plastic Collar Quick Connect Fitting Service
  110. GM5839283Courtesy of GENERAL MOTORS COMPANY

    Oil Filler Cap - Remove

  111. Intake Manifold Cover (2) - Install
  112. Intake Manifold Cover Bolt (1) - Install and tighten - Fastener Specifications
  113. Oil Filler Cap - Install
  114. Fill the charge air cooling system. Cooling System Draining and Filling (LSY GE 47716) , or Cooling System Draining and Filling (LSY Static Fill) , or Cooling System Draining and Filling (LSY with V03 Static Fill) , or Cooling System Draining and Filling (L3B Static Fill) , or Cooling System Draining and Filling (L3B GE 47716) , or Cooling System Draining and Filling (LSY with V03 GE 47716) , or Cooling System Draining and Filling (LF4 Static Fill) , or Cooling System Draining and Filling (LF4 GE 47716)
scientia non olet · About LEMON Manuals