Removal Procedure
- Oil Filler Cap - Remove
Intake Manifold Cover Bolt (1) - Remove
- Intake Manifold Cover (2) - Remove
- Install the oil filler cap after removal of the intake manifold cover to prevent debris from falling into the engine.
Disengage the 2 turbocharger wastegate actuator vacuum source tube clamps (1). Hose Clamp Replacement Guidelines - Spring Type
- Retainer (2) - Disengage
- Turbocharger Wastegate Actuator Vacuum Source Tube (3) @ Turbocharger Wastegate Actuator Vacuum Tank - Remove
Disconnect the turbocharger wastegate regulator solenoid valve electrical connector.
- Disengage the 2 turbocharger wastegate actuator vacuum source tube clamps (1). Hose Clamp Replacement Guidelines - Spring Type
- Turbocharger Wastegate Actuator Vacuum Tank Solenoid Valve Tube (2) @ Turbocharger Wastegate Regulator Solenoid Valve - Disconnect [2x]
- Turbocharger Wastegate Actuator Vacuum Tank Bolt (3) - Remove [2x]
Charge Air Bypass Valve Vacuum Source Tube (2) @ Turbocharger Wastegate Regulator Solenoid Valve (1) - Disconnect
- Turbocharger Wastegate Regulator Solenoid Valve (1) - Remove
Disconnect the turbocharger wastegate regulator solenoid valve electrical connector.
- Disengage the 2 turbocharger wastegate actuator vacuum source tube clamps (1). Hose Clamp Replacement Guidelines - Spring Type
- Turbocharger Wastegate Actuator Vacuum Tank Solenoid Valve Tube (2) @ Turbocharger Wastegate Regulator Solenoid Valve - Disconnect [2x]
- Turbocharger Wastegate Actuator Vacuum Tank Bolt (3) - Remove [2x]
Charge Air Bypass Valve Vacuum Source Tube (2) @ Turbocharger Wastegate Regulator Solenoid Valve (1) - Disconnect
- Turbocharger Wastegate Regulator Solenoid Valve (1) - Remove
Retainer (2) - Disengage
- Turbocharger Wastegate Actuator Vacuum Tank Solenoid Valve Tube (3) @ Auxiliary Air Cleaner Outlet Duct - Disconnect - Plastic Collar Quick Connect Fitting Service
- Turbocharger Wastegate Actuator Vacuum Tank Solenoid Valve Tube (4) - Remove
Retainer (2) @ Charge Air Bypass Valve Vacuum Tank Tube (1) - Unclip
- Charge Air Bypass Valve Vacuum Tank Tube (3) - Disconnect - Plastic Collar Quick Connect Fitting Service
Disengage the charge air bypass valve vacuum tank tube clamp (1). Hose Clamp Replacement Guidelines - Spring Type
- Charge Air Bypass Valve Vacuum Tank Tube (2) - Remove
- Retainer (3) - Disengage
Retainer (2) @ Charge Air Bypass Valve Vacuum Tank Tube (3) - Unclip [2x]
- Clamp (1) - Disengage - Hose Clamp Replacement Guidelines - Spring Type
- Charge Air Bypass Valve Vacuum Tank Tube (3) - Remove
Charge Air Bypass Valve Vacuum Tank Tube (1) - Remove
Turbocharger Wastegate Actuator Vacuum Source Tube (1) @ Vacuum Pump - Disconnect - Plastic Collar Quick Connect Fitting Service
Charge Air Bypass Valve Tube (1) @ Charge Air Bypass Valve - Disconnect - Plastic Collar Quick Connect Fitting Service
Electrical Connector (1) @ Charge Air Bypass Valve (2) - Disconnect
Retainer (2) @ Turbocharger Wastegate Actuator Vacuum Source Tube (1) - Unclip
Retainer (2) @ Turbocharger Wastegate Actuator Vacuum Source Tube (1) - Unclip
Charge Air Bypass Valve Tube (1) @ Charge Air Bypass Valve - Disconnect - Plastic Collar Quick Connect Fitting Service
Electrical Connector (1) @ Charge Air Bypass Valve (2) - Disconnect
Turbocharger Wastegate Actuator Vacuum Tank Bolt (1) - Remove [2x]
- Turbocharger Wastegate Actuator Vacuum Tank (2) - Remove
Charge Air Bypass Valve Hose Clamp (1) - Loosen
- Charge Air Bypass Valve Tube Connector Clamp (2) - Loosen
- Charge Air Bypass Valve (3) - Remove
Charge Air Cooler Inlet Air Tube Bolt (1) - Remove [2x]
- Charge Air Bypass Valve Tube Connector Clamp (2) - Loosen
- Charge Air Cooler Inlet Pipe (3) - Remove
- Charge Air Cooler Inlet Air Tube Seal (4) - Remove and DISCARD
Charge Air Cooler Inlet Air Hose Clamp (1) - Loosen
- Charge Air Cooler Inlet Air Hose (2) - Remove