Installation Procedure
Charge Air Cooler Inlet Air Hose (2) - Install
- Charge Air Cooler Inlet Air Hose Clamp (1) - Tighten - Fastener Specifications
Charge Air Cooler Inlet Air Tube Seal (4) - Install NEW
- Charge Air Cooler Inlet Pipe (3) - Install
- Charge Air Bypass Valve Tube Connector Clamp (2) - Tighten - Fastener Specifications
- Charge Air Cooler Inlet Air Tube Bolt (1) - Install and tighten [2x] - Fastener Specifications
Charge Air Bypass Valve (3) - Install
- Charge Air Bypass Valve Tube Connector Clamp (2) - Tighten - Fastener Specifications
- Charge Air Bypass Valve Hose Clamp (1) - Tighten - Fastener Specifications
Turbocharger Wastegate Actuator Vacuum Tank (2) - Install
- Turbocharger Wastegate Actuator Vacuum Tank Bolt (1) - Install and tighten [2x] - Fastener Specifications
Electrical Connector (1) @ Charge Air Bypass Valve (2) - Connect
Charge Air Bypass Valve Tube (1) @ Charge Air Bypass Valve - Connect - Plastic Collar Quick Connect Fitting Service
Turbocharger Wastegate Actuator Vacuum Source Tube (1) @ Retainer (2) - Install
Turbocharger Wastegate Actuator Vacuum Source Tube (1) @ Retainer (2) - Install
Electrical Connector (1) @ Charge Air Bypass Valve (2) - Connect
Charge Air Bypass Valve Tube (1) @ Charge Air Bypass Valve - Connect - Plastic Collar Quick Connect Fitting Service
Turbocharger Wastegate Actuator Vacuum Source Tube @ Vacuum Pump - Connect - Plastic Collar Quick Connect Fitting Service
Charge Air Bypass Valve Vacuum Tank Tube (1) - Install
Charge Air Bypass Valve Vacuum Tank Tube (3) - Install
- Clamp (1) @ Charge Air Bypass Valve Vacuum Tank Tube (3) - Engage - Hose Clamp Replacement Guidelines - Spring Type
- Retainer (2) @ Charge Air Bypass Valve Vacuum Tank Tube (3) - Engage [2x]
Retainer (3) - Engage
- Charge Air Bypass Valve Vacuum Tank Tube (2) - Install
- Engage the charge air bypass valve vacuum tank tube clamp (1). Hose Clamp Replacement Guidelines - Spring Type
Charge Air Bypass Valve Vacuum Tank Tube (3) - Connect - Plastic Collar Quick Connect Fitting Service
- Retainer (2) @ Charge Air Bypass Valve Vacuum Tank Tube (1) - Engage
Turbocharger Wastegate Actuator Vacuum Tank Solenoid Valve Tube (4) - Install
- Turbocharger Wastegate Actuator Vacuum Tank Solenoid Valve Tube (3) @ Auxiliary Air Cleaner Outlet Duct - Connect - Plastic Collar Quick Connect Fitting Service
- Retainer (2) - Engage
Turbocharger Wastegate Regulator Solenoid Valve (1) - Install
- Charge Air Bypass Valve Vacuum Source Tube (2) @ Turbocharger Wastegate Regulator Solenoid Valve (1) - Connect
Turbocharger Wastegate Actuator Vacuum Tank Bolt (3) - Install and tighten [2x] - Fastener Specifications
- Turbocharger Wastegate Actuator Vacuum Tank Solenoid Valve Tube (2) @ Turbocharger Wastegate Regulator Solenoid Valve - Connect [2x]
- Engage the 2 turbocharger wastegate actuator vacuum source tube clamps (1). Hose Clamp Replacement Guidelines - Spring Type
- Connect the turbocharger wastegate regulator solenoid valve electrical connector.
Turbocharger Wastegate Regulator Solenoid Valve (1) - Install
- Charge Air Bypass Valve Vacuum Source Tube (2) @ Turbocharger Wastegate Regulator Solenoid Valve (1) - Connect
Turbocharger Wastegate Actuator Vacuum Tank Bolt (3) - Install and tighten [2x] - Fastener Specifications
- Turbocharger Wastegate Actuator Vacuum Tank Solenoid Valve Tube (2) @ Turbocharger Wastegate Regulator Solenoid Valve - Connect [2x]
- Engage the 2 turbocharger wastegate actuator vacuum source tube clamps (1). Hose Clamp Replacement Guidelines - Spring Type
- Connect the turbocharger wastegate regulator solenoid valve electrical connector.
Turbocharger Wastegate Actuator Vacuum Source Tube (3) @ Turbocharger Wastegate Actuator Vacuum Tank - Install
- Retainer (2) - Engage
- Engage the 2 turbocharger wastegate actuator vacuum source tube clamps (1). Hose Clamp Replacement Guidelines - Spring Type
Oil Filler Cap - Remove
- Intake Manifold Cover (2) - Install
- Intake Manifold Cover Bolt (1) - Install and tighten - Fastener Specifications
- Oil Filler Cap - Install
Refer to Fastener Caution .