Removal Procedure
- Remove the oil fill cap.
Intake Manifold Cover Bolt (1) - Remove [2x]
- Lift up on the front of the intake manifold cover (2).
Intake Manifold Cover (1) @ Upper Intake Manifold Bracket (2) - Remove
Air Cleaner Outlet Duct Clamp (1) - Loosen [2x]
- Evaporative Emission Canister Purge Tube (2) - Disconnect - Plastic Collar Quick Connect Fitting Service
- Positive Crankcase Ventilation Tube (3) - Disconnect - Plastic Collar Quick Connect Fitting Service
- Disconnect the electrical connector.
Air Cleaner Outlet Duct (1) - Remove
- Disconnect the electrical connector and remove all wiring harnesses from the air cleaner assembly.
Air Cleaner Bolt (1) - Remove
Air Cleaner Assembly (1) - Remove
- CAUTION:
Refer to Heated Oxygen and Oxygen Sensor Caution .
CAUTION:The use of excessive force may damage the threads in the exhaust manifold/pipe.
NOTE:The heated oxygen sensor MAY be difficult to remove when the engine temperature is less than 48°C (120°F).
NOTE:The heated oxygen sensor in-line connector and louvered end MUST be kept clear of all grease, dirt, and other contaminants. Do NOT use cleaning solvents of any type. Do NOT drop or roughly handle the sensor.
Disconnect and reposition electrical connectors as necessary.
- Using the EN-6179 Heated Oxygen Sensor Remover/Installer, remove the heated oxygen sensor (1).
Turbocharger Heat Shield Bolt (1) - Remove [2x]
Turbocharger Heat Shield Bolt (1) - Remove [2x]
Turbocharger Heat Shield (1) - Remove
Compressor Air Intake Turbocharger Wastegate Actuator Link Clip (1) - Remove
- Compressor Air Intake Turbocharger Wastegate Actuator Rod (2) - Remove
- Compressor Air Intake Turbocharger Wastegate Valve Link Spring (3) - Remove
Compressor Air Intake Turbocharger Wastegate Actuator Link Spring (1) - Remove
- Compressor Air Intake Turbocharger Wastegate Actuator Link Clip (2) - Remove
- Compressor Air Intake Turbocharger Wastegate Actuator Rod (3) - Remove
Turbocharger Wastegate Actuator Bolt (1) - Remove [3x]
- Disconnect the electrical connector.
- Turbocharger Wastegate Actuator (2) - Remove