Removal Procedure
In order to avoid being burned, do not service the exhaust system while it is still hot. Service the system when it is cool.
Avoid contact with HOT components. Wear safety glasses and protective gloves to avoid personal injury.
- Drain the cooling system. Cooling System Draining and Filling (LSY GE 47716) , or Cooling System Draining and Filling (LSY Static Fill) , or Cooling System Draining and Filling (LSY with V03 Static Fill) , or Cooling System Draining and Filling (LSY with V03 GE 47716)
Turbocharger Heat Shield Bolt (1) - Remove [3x]
Turbocharger Heat Shield (1) - Remove
Electrical Connector (1) @ Turbocharger Wastegate Actuator - Disconnect
- Engine Wiring Harness Retainer (2) @ Turbocharger Coolant Feed and Return Pipe - Remove [2x]
Turbocharger Coolant Feed and Return Pipe Bolt (1) - Remove [2x]
- Turbocharger Coolant Feed Hose Clamp (2) - Disengage [2x] - Hose Clamp Replacement Guidelines - Spring Type
Turbocharger Coolant Feed and Return Pipe Bolt (1) - Remove [2x]
Turbocharger Coolant Feed and Return Pipe (1) - Remove
- Turbocharger Coolant Feed and Return Pipe Gasket (2) - Remove and DISCARD
Remove the turbocharger wastegate actuator spring (1).
- Remove the turbocharger wastegate actuator retainer (2).
- Remove the compressor air intake turbo wastegate actuator rod (3) from the turbocharger assembly.
Remove the 3 turbocharger wastegate actuator bolts (2).
Remove the turbocharger wastegate actuator (1) from the turbocharger assembly.