Installation Procedure
Turbocharger Coolant Feed and Return Pipe Gasket (3) @ Engine Block - Install NEW
- Turbocharger Coolant Feed Pipe (2) - Install
- Turbocharger Coolant Feed Bolt (1) - Install and tighten [2x] - Fastener Specifications
Turbocharger Gasket (2) - Install NEW
- Compressor Air Intake Turbocharger (1) - Remove
Turbocharger Bolt (1) - Install and tighten in sequence [4x] - Fastener Specifications
Turbocharger Coolant Feed Pipe (3) @ Compressor Air Intake Turbocharger - Install
- Turbocharger Coolant Feed and Return Pipe Gasket (2) @ Compressor Air Intake Turbocharger - Install NEW [2x]
- Turbocharger Coolant Feed and Return Pipe Bolt (1) - Install and tighten - Fastener Specifications
- NOTE:
Some components not shown for graphic clarity.
Turbocharger Oil Return Pipe Gasket (2) - Install NEW [2x]
- Turbocharger Oil Return Pipe (1) - Install
- NOTE:
Some components not shown for graphic clarity.
Turbocharger Oil Return Pipe Bolt (1) - Install and tighten [4x] - Fastener Specifications
Turbocharger Oil Feed Pipe (3) - Install
- Turbocharger Oil Feed Pipe Washer (2) - Install NEW
- Turbocharger Oil Feed Pipe Bolt (1) - Install and tighten - Fastener Specifications
- NOTE:
Some components not shown for graphic clarity.
Turbocharger Oil Feed Pipe Fitting Clip (2) - Install
- Positive Assurance Cap (1) - Install
Turbocharger Heat Shield (1) - Install
Turbocharger Heat Shield Bolt (1) - Install and tighten - Fastener Specifications
Turbocharger Exhaust Pipe Gasket (2) - Install NEW
- Warm Up Three-Way Catalytic Converter (1) - Install
Catalytic Converter Nut (1) - Install and tighten [4x] - Fastener Specifications
- Connect the heated oxygen sensor electrical connector.[2x]
Catalytic Converter Brace (2) - Install
- Catalytic Converter Brace Bracket Nut (1) - Install and tighten [5x] - Fastener Specifications
Catalytic Converter Gasket (2) - Install NEW
- With the aid of an assistant, install the exhaust muffler (1).
Exhaust Muffler Hanger Bracket Nut (1) - Install and tighten [4x] - Fastener Specifications
Electrical Connector (1) - Connect
Electrical Connector (1) - Connect
Exhaust Muffler (1) @ Exhaust Intermediate Pipe Insulator-Right Side (2) - Install [2x]
Exhaust Muffler (1) @ Exhaust Intermediate Pipe Insulator-Left Side (2) - Install [2x]
Exhaust Pipe Clamp (1) - Tighten [2x] - Fastener Specifications
Catalytic Converter Nut (1) - Install and tighten [2x] - Fastener Specifications
Floor Panel Reinforcement (2) - Install
- Floor Panel Number 4 Cross Bar Reinforcement Bolt (1) - Install and tighten [6x] - Fastener Specifications
Underbody Rear Air Deflector- Right Side (5) - Install
- Underbody Rear Air Deflector Nut- Right Side (3) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Bolt- Right Side (2) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Nut- Right Side (4) - Install and tighten [2x] - Fastener Specifications
- Rear Wheelhouse Liner Bolt- Right Side (1) - Install and tighten - Fastener Specifications
Underbody Rear Air Deflector- Left Side (5) - Install
- Underbody Rear Air Deflector Nut- Left Side (2) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Bolt- Left Side (3) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Nut- Left Side (4) - Install and tighten [2x] - Fastener Specifications
- Rear Wheelhouse Liner Bolt- Left Side (1) - Install and tighten - Fastener Specifications
Rear Tire Front Air Deflector- Left Side and Right Side (2) - Install [2x]
- Rear Tire Front Air Deflector Bolt- Left Side and Right Side (1) - Install and tighten [4x] - Fastener Specifications
- Lower the vehicle.
Turbocharger Heat Shield Bolt (1) - Install and tighten [2x] - Fastener Specifications
Turbocharger Coolant Return Pipe (3) - Install
- Turbocharger Coolant Feed and Return Pipe Gasket (2) - Install NEW [2x]
- Turbocharger Coolant Feed and Return Pipe Bolt (1) - Install and tighten - Fastener Specifications
Retaining Clip (1) - Install
Auxiliary Air Cleaner Outlet Duct (1) - Install
Retainer Spring (3) - Engage
- Charge Air Bypass Valve Hose (2) - Install
- Charge Air Bypass Valve Hose Clamp (1) - Tighten - Fastener Specifications
Air Cleaner Outlet Duct Clamp (2) - Tighten - Fastener Specifications
- Turbocharger Wastegate Actuator Vacuum Tank Solenoid Valve Tube (1) - Connect - Plastic Collar Quick Connect Fitting Service
Install the NEW positive crankcase ventilation fresh air tube (2) and secure the 2 positive crankcase ventilation tube connectors (1).
Oil Filler Cap - Remove
- Intake Manifold Cover (2) - Install
- Intake Manifold Cover Bolt (1) - Install and tighten - Fastener Specifications
- Oil Filler Cap - Install
- Fill the cooling system. Refer to Cooling System Draining and Filling (LF4 Static Fill) , or Cooling System Draining and Filling (LF4 GE 47716)
Refer to Fastener Caution .
Some components not shown for graphic clarity.