Removal Procedure
- Drain the cooling system. Charge Air Cooling System Draining and Filling
- Raise and support the vehicle. Lifting and Jacking the Vehicle
Front Bumper Fascia Bolt- Left Side (1) - Remove [6x]
- Front Bumper Fascia Lower Stiffener Bolt- Left Side (2) - Remove
- Front Bumper Fascia Air Deflector Bolt- Left Side (3) - Remove [4x]
Front Bumper Fascia Air Deflector Bolt- Left Side (1) - Remove [6x]
- Front Bumper Fascia Lower Reinforcement- Left Side (2) - Remove
Front Bumper Fascia Air Deflector Bolt- Left Side (1) - Remove [4x]
- Front Bumper Fascia Air Deflector- Outer (2) - Remove
- Remove the left front tire and wheel assembly. Tire and Wheel Removal and Installation
- NOTE:
- Quantity of fasteners may vary based on option content.
- Some components not shown for graphic clarity.
Engine Front Splash Shield Retainer- Left Side (2) - Remove
- Engine Front Splash Shield Bolt- Left Side (1) - Remove [4x]
- Engine Front Splash Shield- Left Side (3) - Remove
Front Wheelhouse Liner Bolt (1) - Remove [4x]
- Front Wheelhouse Liner Retainer (2) - Remove
- Front Wheelhouse Liner (3) - Reposition
Auxiliary Radiator Duct Retainer- Left Side (1) - Remove [3x]
Auxiliary Radiator Rear Duct- Left Side (1) - Remove
Front Bumper Fascia (1) - Remove - Front Bumper Fascia Removal and Installation (without Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing) , or Front Bumper Fascia Removal and Installation (with Blackwing CFV, CFZ)
Auxiliary Radiator Duct Retainer- Left Side (1) - Remove [3x]
Auxiliary Radiator Duct Retainer- Left Side (1) - Remove [2x]
{ If equipped } Forward Range Radar Bracket Bolt (1) - Remove [3x]
- Forward Range Radar Bracket (2) - Remove
- Disconnect the electrical connector.
NOTE:Forward range radar sensor will be with the bracket.
- NOTE:
Left side shown, right side similar.
Auxiliary Radiator Front Inlet Duct Retainer- Left Side and Right Side (1) - Remove [6x]
- NOTE:
Left side shown, right side similar.
Auxiliary Radiator Front Inlet Duct- Left Side and Right Side (1) - Reposition [2x]
- Transmission Fluid Auxiliary Cooler Bracket Bolt- Left Side and Right Side (2) - Remove [2x]
- NOTE:
Left side shown, right side similar.
Horn Bolt (1)- Left Side and Right Side - Remove [2x]
- Horn- Left Side and Right Side (2) - Reposition [2x]
Reposition the wiring harness.
- Front Bumper Impact Bar Bolt (1) - Remove [8x]
- Front Bumper Impact Bar (2) - Remove
Auxiliary Radiator Front Duct- Left Side (1) - Remove
Using an appropriate tool, remove the auxiliary radiator outlet hose retainer (1) from the auxiliary radiator outlet hose connector at the left side charge air cooler.
- Remove the auxiliary radiator outlet hose (2) from the left side charge air cooler.
Radiator Outlet Hose Clip (3) - Remove
- Using an appropriate tool, remove the retainer (1) from the auxiliary water pump outlet upper hose connector at the left side charge air cooler.
- Remove the auxiliary water pump outlet upper hose (2) from the left side charge air cooler.
Charge Air Cooler Upper Bracket Nut (1) - Loosen
- Charge Air Cooler Bracket Bolt (2) - Remove [3x]
Remove the left side charge air cooler assembly (1) from the vehicle.
Radiator Upper Insulator (3) - Remove [2x]
- Auxiliary Radiator Bracket Nut (2) - Remove [2x]
- Auxiliary Radiator Bracket Bolt (1) - Remove [2x]
Charge Air Cooler Bracket- Upper (1) - Remove
- Remove the charge air cooler (2) from the charge air cooler bracket (3).