Installation Procedure
- NOTE:
Use the original shim count as a starting point to determine the proper air gap for the air conditioning clutch plate.
Install the air conditioning clutch shim (s) (3) as needed to achieve the appropriate air gap of 0.21 - 0.55 mm (0.008 - 0.022 in).
- Air Conditioning Compressor Clutch Drive Plate (2) - Install
- Air Conditioning Compressor Clutch Pulley Bolt (1) - Install and tighten - Fastener Specifications
Measure the air gap between air conditioning clutch drive plate (2) and the air conditioning compressor pulley (3) using the appropriate feeler gauge (1).
- If the air gap is out of range, repeat steps 1, 2, 3 and 4 as needed to achieve the appropriate air gap.
Auxiliary Air Cleaner Outlet Duct (1) - Install
Retainer Spring (3) - Engage
- Charge Air Bypass Valve Hose (2) - Install
- Charge Air Bypass Valve Hose Clamp (1) - Tighten - Fastener Specifications
Air Cleaner Outlet Duct Clamp (2) - Tighten - Fastener Specifications
- Turbocharger Wastegate Actuator Vacuum Tank Solenoid Valve Tube (1) - Connect - Plastic Collar Quick Connect Fitting Service
Install the NEW positive crank ventilation fresh air tube (2) and secure the 2 positive crankcase ventilation tube connectors (1).
Oil Filler Cap - Remove
- Intake Manifold Cover (2) - Install
- Intake Manifold Cover Bolt (1) - Install and tighten - Fastener Specifications
- Oil Filler Cap - Install
Refer to Fastener Caution .
Refer to Component Fastener Tightening Caution .