Installation Procedure
Apply a thin layer of grease to the transmission output shaft splines (1). Adhesives, Fluids, Lubricants, and Sealers
- Loosely install a NEW propeller shaft hub clamp (3) to the propeller shaft joint boot.
- Support and secure the propeller shaft (2) to a suitable hydraulic jack stand.
- Propeller Shaft (2) - Install
If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
- Ensure there are no gaps in the thread locking adhesive once applied to the component.
- Propeller Shaft Bearing Support Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Remove the hydraulic jack stand supporting the propeller shaft.
If NEW threaded components are being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded components are reused, prepare the threaded components using the following steps:
- Remove any loose cured adhesive from the external threads of the components using a lint free cloth.
- Thread the cleaned components into the internal mating threads and remove to loosen trapped cured adhesive.
- Apply thread locking adhesive to the external threads of the components. Adhesives, Fluids, Lubricants, and Sealers
- Ensure there are no gaps in the thread locking adhesive once applied to the component.
- Align the relationship marks (2) made on the propeller shaft and the rear differential flange.
- Rear Propeller Shaft Bolt (1) - Install [3x]
- Rear Propeller Shaft Nut (3) - Loosely install [3x]
- Rear Propeller Shaft Bolt (1) - Tighten [3x] - Fastener Specifications
- Ensure that the drive shaft boot is completely seated in the output shaft groove prior to crimping the propeller shaft hub clamp (1).
- Using the DT-35910 Drive Axle Seal Clamp Pliers (2), crimp the propeller shaft hub clamp (1) until the final crimped outer diameter (a) is 39 - 41 mm (1.54 - 1.61 in).
Floor Panel Number 2 Cross Bar Reinforcement (1) - Install
- Floor Panel Number 2 Cross Bar Reinforcement Bolt (2) - Install and tighten [4x] - Fastener Specifications
Exhaust Intermediate Underbody Heat Shield (2) - Install
- Exhaust Heat Shield Bolt (1) - Install and tighten [6x] - Fastener Specifications
Catalytic Converter Gasket (2) - Install NEW
- Exhaust Muffler (1) - Install
{ If equipped } Front Crossmember Brace (2) - Install
- { If equipped } Front Crossmember Brace Nut (1) - Install and tighten [4x] - Fastener Specifications
Exhaust Muffler (1) @ Exhaust Rear Muffler Insulator - Right Side (3) - Install
- Exhaust Muffler (1) @ Exhaust Intermediate Pipe Insulator - Right Side (2) - Install
Exhaust Muffler (1) @ Exhaust Rear Muffler Insulator - Left Side (3) - Install
- Exhaust Muffler (1) @ Exhaust Intermediate Pipe Insulator - Left Side (2) - Install
Electrical Connector (1) @ Exhaust Control Valve Actuator - Connect [2x]
Catalytic Converter Nut (1) - Install [2x] - Fastener Specifications
Floor Panel Reinforcement (2) - Install
- Floor Panel Number 4 Cross Bar Reinforcement Bolt (1) - Install and tighten [6x] - Fastener Specifications
Underbody Rear Air Deflector- Right Side (5) - Install
- Underbody Rear Air Deflector Plastic Nut (3) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Bolt (2) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Nut (4) - Install and tighten [2x] - Fastener Specifications
- Rear Wheelhouse Liner Screw (1) - Install and tighten - Fastener Specifications
Rear Tire Front Air Deflector- Right Side (1) - Install
- Rear Tire Front Air Deflector Bolt (2) - Install and tighten [2x] - Fastener Specifications
Underbody Rear Air Deflector- Left Side (5) - Install
- Underbody Rear Air Deflector Plastic Nut (2) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Bolt (3) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Nut (4) - Install and tighten [2x] - Fastener Specifications
- Rear Wheelhouse Liner Screw (1) - Install and tighten - Fastener Specifications
Rear Tire Front Air Deflector- Left Side (2) - Install
- Rear Tire Front Air Deflector Bolt (1) - Install and tighten [2x] - Fastener Specifications
- Inspect the exhaust system for leaks.
- Remove the support and lower the vehicle.
Refer to Fastener Caution .