Installation Procedure
Turbocharger Heat Shield (1) - Install
- CAUTION:
Refer to Fastener Caution .
Turbocharger Heat Shield Bolt (1) - Install and tighten - Fastener Specifications
Turbocharger Exhaust Pipe Gasket (2) - Install NEW
- Warm Up Three-Way Catalytic Converter (1) - Install
Catalytic Converter Nut (1) - Install and tighten [4x] - Fastener Specifications
- CAUTION:
Refer to Component Fastener Tightening Caution .
NOTE:A special anti-seize compound is used in the HO2S threads. The compound consists of liquid graphite and glass beads. The graphite tends to burn away, but the glass beads remain, making the sensor easier to remove. New, or service replacement sensors already have the compound applied to the threads. If the sensor is removed from an exhaust component and if for any reason the sensor is to be reinstalled, the threads must have anti-seize compound applied before reinstallation. Adhesives, Fluids, Lubricants, and Sealers
Using a suitable tool, install and tighten the heated oxygen sensor (1). Fastener Specifications
- Connect the heated oxygen sensor electrical connector.
Using a suitable tool, install and tighten the heated oxygen sensor (1). Fastener Specifications
- Connect the heated oxygen sensor electrical connector.
Catalytic Converter Brace (2) - Install
- Catalytic Converter Brace Bracket Nut (1) - Install and tighten [5x] - Fastener Specifications
Catalytic Converter Gasket (2) - Install NEW
- With the aid of an assistant, install the exhaust muffler (1).
Exhaust Muffler Hanger Bracket Nut (1) - Install and tighten [4x] - Fastener Specifications
Electrical Connector (1) - Connect
Electrical Connector (1) - Connect
Exhaust Muffler (1) @ Exhaust Intermediate Pipe Insulator-Right Side (2) - Install [2x]
Exhaust Muffler (1) @ Exhaust Intermediate Pipe Insulator-Left Side (2) - Install [2x]
Exhaust Pipe Clamp (1) - Tighten [2x] - Fastener Specifications
Catalytic Converter Nut (1) - Install and tighten [2x] - Fastener Specifications
Floor Panel Reinforcement (2) - Install
- Floor Panel Number 4 Cross Bar Reinforcement Bolt (1) - Install and tighten [6x] - Fastener Specifications
Underbody Rear Air Deflector- Right Side (5) - Install
- Underbody Rear Air Deflector Nut- Right Side (3) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Bolt- Right Side (2) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Nut- Right Side (4) - Install and tighten [2x] - Fastener Specifications
- Rear Wheelhouse Liner Bolt- Right Side (1) - Install and tighten - Fastener Specifications
Underbody Rear Air Deflector- Left Side (5) - Install
- Underbody Rear Air Deflector Nut- Left Side (2) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Bolt- Left Side (3) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Nut- Left Side (4) - Install and tighten [2x] - Fastener Specifications
- Rear Wheelhouse Liner Bolt- Left Side (1) - Install and tighten - Fastener Specifications
Rear Tire Front Air Deflector- Left Side and Right Side (2) - Install [2x]
- Rear Tire Front Air Deflector Bolt- Left Side and Right Side (1) - Install and tighten [4x] - Fastener Specifications
- Lower the vehicle.
Turbocharger Heat Shield Bolt (1) - Install and tighten [2x] - Fastener Specifications
Turbocharger Coolant Return Pipe (3) - Install
- Turbocharger Coolant Feed and Return Pipe Gasket (2) - Install NEW [2x]
- Turbocharger Coolant Feed and Return Pipe Bolt (1) - Install and tighten - Fastener Specifications
Retaining Clip (1) - Install
Auxiliary Air Cleaner Outlet Duct (1) - Install
Retainer Spring (3) - Engage
- Charge Air Bypass Valve Hose (2) - Install
- Charge Air Bypass Valve Hose Clamp (1) - Tighten - Fastener Specifications
Air Cleaner Outlet Duct Clamp (2) - Tighten - Fastener Specifications
- Turbocharger Wastegate Actuator Vacuum Tank Solenoid Valve Tube (1) - Connect - Plastic Collar Quick Connect Fitting Service
Install the NEW positive crank ventilation fresh air tube (2) and secure the 2 positive crankcase ventilation tube connectors (1).
Oil Filler Cap - Remove
- Intake Manifold Cover (2) - Install
- Intake Manifold Cover Bolt (1) - Install and tighten - Fastener Specifications
- Oil Filler Cap - Install
- Fill the cooling system. Cooling System Draining and Filling (LSY GE 47716) , or Cooling System Draining and Filling (LSY Static Fill) , or Cooling System Draining and Filling (LSY with V03 Static Fill) , or Cooling System Draining and Filling (L3B Static Fill) , or Cooling System Draining and Filling (L3B GE 47716) , or Cooling System Draining and Filling (LSY with V03 GE 47716) , or Cooling System Draining and Filling (LF4 Static Fill) , or Cooling System Draining and Filling (LF4 GE 47716)
- Inspect the exhaust system for leaks.