Installation Procedure
Catalytic Converter Brace Bracket (2) - Install
- Catalytic Converter Brace Bracket Bolt (1) - Install and tighten [2x] - Fastener Specifications
Catalytic Converter Brace Bracket (2) - Install
- Catalytic Converter Brace Bracket Nut (1) - Install and tighten [2x] - Fastener Specifications
Exhaust Pipe Clamp (1) - Install NEW but do NOT tighten
Catalytic Converter Gasket (2) - Install NEW
- Warm Up Three-Way Catalytic Converter (1) - Install
Catalytic Converter Brace Bolt (1) - Install, but do NOT tighten
Catalytic Converter Brace Bolt (1) - Install, but do NOT tighten
- Lower the vehicle.
- Connect the heated oxygen sensor -sensor 2 electrical connector.
- NOTE:
Use hand tools only when tightening the exhaust pipe clamp.
Exhaust Pipe Clamp (1) - Tighten - Fastener Specifications
Catalytic Converter Brace Bolt (1) - Tighten - Fastener Specifications
Catalytic Converter Brace Bolt (1) - Tighten - Fastener Specifications
- Raise and support the vehicle.
Catalytic Converter Gasket (2) - Install NEW
- Install the exhaust muffler (1) to the warm up three-way catalytic converter.
Catalytic Converter Nut (1) - Install and tighten [2x] - Fastener Specifications
- Lower the vehicle.
Catalytic Converter Heat Shield (1) - Install
Catalytic Converter Heat Shield Nut (2) - Install and tighten - Fastener Specifications
- Catalytic Converter Heat Shield Bolt (1) - Install and tighten [2x] - Fastener Specifications
Turbocharger Heat Shield (1) - Install
Turbocharger Heat Shield Bolt (1) - Install [3x] - Fastener Specifications
- NOTE:
A special anti-seize compound is used on the heated oxygen sensor threads. The compound consists of liquid graphite and glass beads. The graphite will burn away, but the glass beads will remain, making the sensor easier to remove. New or service sensors will have the compound already applied to the threads. IF a sensor is removed and is to be reinstalled, the threads MUST have an anti-seize compound applied before installation. Adhesives, Fluids, Lubricants, and Sealers
CAUTION:Refer to Component Fastener Tightening Caution .
Using the J-39194 - C Heated Oxygen Sensor Remover/Installer, install the heated oxygen sensor -sensor 1 (1). Fastener Specifications
Connect the heated oxygen sensor -sensor 1 electrical connector (1).
- Inspect the exhaust system for leaks.
Refer to Fastener Caution .