Installation Procedure
Charge Air Cooler Housing Gasket (2) - Install NEW
- Charge Air Cooler Cover (1) - Install
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Courtesy of GENERAL MOTORS COMPANY
Charge Air Cooler Cover Bolt (2) - Install [4x]
- Charge Air Cooler Cover Bolt (3) - Install [8x]
- Charge Air Cooler Cover Bolt - Tighten in sequence [12x] 12 N.m (106 lb in)
Charge Air Cooler Bracket Bolt (1) - Install and tighten [2x] 10 N.m (89 lb in)
- Charge Air Cooler Inlet Air Tube-Left Side - Install - Charge Air Cooler Inlet Air Tube Replacement - Left Side
Charge Air Cooler Bracket Bolt (1) - Install and tighten [2x] 10 N.m (89 lb in)
- Charge Air Cooler Inlet Air Tube-Right Side - Install - Charge Air Cooler Inlet Air Tube Replacement - Right Side
Fuel Pipe Shield Bolt (1) - Install [2x] - Fuel Pipe Shield Replacement
Connect the evaporative emission canister purge valve (3) at the charge air cooler cover.
- Harness Connector (1, 2) - Connect
Charge Air Cooler Coolant Hose - Install - Charge Air Cooler Coolant Hose Replacement (LGY from Intercooler Heat Exchanger Radiator to Charge Air Cooler Coolant Outlet Pipe) , or Charge Air Cooler Coolant Hose Replacement (RWD with LGY from Turbocharger Coolant Feed Pipe Fitting to Charge Air Cooler Coolant Outlet Pipe) , or Charge Air Cooler Coolant Hose Replacement (LGY from Turbocharger Coolant Feed Pipe Fitting to Charge Air Cooler Coolant Hose) , or Charge Air Cooler Coolant Hose Replacement (LGY from Intake Manifold to Charge Air Cooler Coolant Hose) , or Charge Air Cooler Coolant Hose Replacement (AWD with LGY from Turbocharger Coolant Feed Pipe Fitting to Auxiliary Water Pump)
Harness Connector (1) - Connect
- Retainer (2) - Connect [2x]
Intake Manifold Cover (2) - Install - Intake Manifold Cover Replacement
Refer to Fastener Caution .