Removal Procedure
- Intake Manifold Cover - Remove - Intake Manifold Cover Replacement
- Drain the charge air cooling system. Charge Air Cooling System Draining and Filling (LT4)
- Drain the cooling system. Cooling System Draining and Filling (LT4 Static Fill) , or Cooling System Draining and Filling (LT4 GE 47716)
- Recover the refrigerant. Refrigerant Recovery and Recharging
Air Cleaner Outlet Duct (1) - Remove - Air Cleaner Outlet Duct Replacement
Radiator Surge Tank Inlet Hose (2) @Engine Radiator - Remove - Radiator Surge Tank Inlet Hose Replacement (LT4 Radiator Surge Tank to Radiator Surge Tank Outlet Pipe) , or Radiator Surge Tank Inlet Hose Replacement (LT4 From Radiator Surge Tank Outlet Pipe to Engine Radiator and Water Outlet)
Air Cleaner Assembly (1) - Remove - Air Cleaner Assembly Replacement
Front Bumper Fascia (1) - Remove - Front Bumper Fascia Replacement (without Blackwing) , or Front Bumper Fascia Replacement (with Blackwing)
Radiator Air Upper Baffle (1) - Remove - Radiator Air Upper Baffle Replacement (LT4)
Radiator Air Side Upper Baffle - Right Side (1) - Remove - Radiator Air Side Upper Baffle Replacement - Right Side (LT4)
Intake Air Duct (1) - Remove - Intake Air Duct Replacement
Retainer (2) - Disengage
- Remove the charge air cooler coolant hose (1) from the engine radiator intercooler heat exchanger.
Auxiliary Radiator Front Inlet Duct- Left Side (1) - Remove - Auxiliary Radiator Front Inlet Duct Replacement - Left Side (LT4)
Retainer (1) - Disengage
- Remove the auxiliary radiator outlet hose (2) from the engine radiator intercooler heat exchanger.
Charge Air Bypass Valve Tube Clip (1) @Cooling Fan Motor - Remove [2x]
- Charge Air Cooler Coolant Hose (2) - Reposition away
Radiator Outlet Hose Clamp (1) - Disengage - Hose Clamp Replacement Guidelines - Spring Type
- Radiator Outlet Hose (2) @Engine Radiator - Remove
- Electrical Connector (3) @Cooling Fan Motor - Disconnect
Radiator Inlet Hose Clamp (2) - Disengage [2x] - Hose Clamp Replacement Guidelines - Spring Type
- Remove the radiator inlet hose (1) from the rear of the engine radiator.
- Remove the radiator inlet hose (3) from the side of the engine radiator.
Air Conditioning Evaporative Connector Hose/Tube and Compressor Hose (2) @Air Conditioning Condenser - Remove - Air Conditioning Evaporative Connector Hose/Tube and Compressor Hose Replacement (LT4)
Air Conditioning Refrigerant Heat Exchanger (1) @Air Conditioning Condenser - Remove - Air Conditioning Refrigerant Heat Exchanger Replacement (LT4)
Radiator Upper Bracket - Right Side (1) - Remove - Radiator Upper Bracket Replacement - Right Side (LT4)
- Radiator Upper Bracket - Left Side (2) - Remove - Radiator Upper Bracket Replacement - Left Side (LT4)
Remove the engine coolant fan module radiator (1) with assistance.