Installation Procedure
Install the engine coolant fan module radiator (1) with assistance.
Radiator Upper Bracket - Left Side (2) - Install - Radiator Upper Bracket Replacement - Left Side (LT4)
- Radiator Upper Bracket - Right Side (1) - Install - Radiator Upper Bracket Replacement - Right Side (LT4)
Air Conditioning Refrigerant Heat Exchanger (1) @Air Conditioning Condenser - Install - Air Conditioning Refrigerant Heat Exchanger Replacement (LT4)
Air Conditioning Evaporative Connector Hose/Tube and Compressor Hose (2) @Air Conditioning Condenser - Install - Air Conditioning Evaporative Connector Hose/Tube and Compressor Hose Replacement (LT4)
Install the radiator inlet hose (3) to the side of the engine radiator.
- Install the radiator inlet hose (1) to the rear of the engine radiator.
- Radiator Inlet Hose Clamp (2) - Engage [2x] - Hose Clamp Replacement Guidelines - Spring Type
Electrical Connector (3) @Cooling Fan Motor - Connect
- Radiator Outlet Hose (2) @Engine Radiator - Install
- Radiator Outlet Hose Clamp (1) - Engage - Hose Clamp Replacement Guidelines - Spring Type
Charge Air Cooler Coolant Hose (2) - Move into position
- Charge Air Bypass Valve Tube Clip (1) @Cooling Fan Motor - Install [2x]
Engage the retainer (1) into the auxiliary radiator outlet hose (2).
- Install the auxiliary radiator outlet hose (2) to the engine radiator intercooler heat exchanger ensuring the end is fully engaged.
Auxiliary Radiator Front Inlet Duct- Left Side (1) - Install - Auxiliary Radiator Front Inlet Duct Replacement - Left Side (LT4)
Install the charge air cooler coolant hose (1) to the engine radiator intercooler heat exchanger.
- Retainer (2) - Engage
Intake Air Duct (1) - Install - Intake Air Duct Replacement
Radiator Air Side Upper Baffle - Right Side (1) - Install - Radiator Air Side Upper Baffle Replacement - Right Side (LT4)
Radiator Air Upper Baffle (1) - Install - Radiator Air Upper Baffle Replacement (LT4)
Front Bumper Fascia (1) - Install - Front Bumper Fascia Replacement (without Blackwing) , or Front Bumper Fascia Replacement (with Blackwing)
Air Cleaner Assembly (1) - Install - Air Cleaner Assembly Replacement
Radiator Surge Tank Inlet Hose (2) @Engine Radiator - Install - Radiator Surge Tank Inlet Hose Replacement (LT4 Radiator Surge Tank to Radiator Surge Tank Outlet Pipe) , or Radiator Surge Tank Inlet Hose Replacement (LT4 From Radiator Surge Tank Outlet Pipe to Engine Radiator and Water Outlet)
Air Cleaner Outlet Duct (1) - Install - Air Cleaner Outlet Duct Replacement
- Evacuate and charge the refrigerant system. Refrigerant Recovery and Recharging
- Fill the cooling system to the proper level. Cooling System Draining and Filling (LT4 Static Fill) , or Cooling System Draining and Filling (LT4 GE 47716)
- Fill the charge air cooling system. Charge Air Cooling System Draining and Filling (LT4)
- Intake Manifold Cover - Install - Intake Manifold Cover Replacement
- Start the engine and check for coolant leaks.
- Inspect for refrigerant leaks.