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Home >> Cadillac >> 2021 >> CT4 Sport, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 199 (Engine Mechanical - 3.6L (LF4) - Repair Instructions (4 Of 4)) >> Repair Instructions >> Crankshaft and Bearing Removal and Installation >> Disassemble Procedure

Disassemble Procedure

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  1. GM2202029

    Engine Front Cover (1) - Remove - Engine Front Cover Removal and Installation

  2. Timing Chain - Remove - Camshaft Timing Chain Component Removal and Installation
  3. GM4598413

    {with Automatic Transmission}

    1. Remove and DISCARD the automatic transmission flex plate bolts (1).
    2. Remove the automatic transmission flex plate (2).
  4. GM4017624

    {with Manual Transmission}

      NOTE:

      Note the position and direction of the engine flywheel before removal. The flywheel does not use a locating pin for alignment. Mark or scribe the end of the crankshaft and the flywheel before component removal. The existing manual transmission engine flywheel must be installed to the original position and direction.

    1. Mark or scribe the end of the crankshaft and the manual transmission flywheel.
    2. Remove and DISCARD the flywheel bolts (2).
    3. Remove the manual transmission flywheel (1).
    4. Note the location of the manual transmission flywheel balance weights, if applicable.
  5. GM4017627

    Install the GE-23907  Slide Hammer with Bearing Adapter

  6. Clutch Pilot Bearing (1) - Remove and DISCARD
  7. Remove the GE-23907  Slide Hammer with Bearing Adapter
  8. GM4017620

    Remove the EN-46106  Flywheel Holding Tool (1).

  9. GM2917161

    Vacuum Pump Bolt (1) - Remove

  10. Vacuum Pump (2) - Remove
  11. GM5132951

    Fuel Injection Fuel Rail Noise Shield (1) - Remove

  12. GM2202035

    Cylinder Head Bolt (1) - Remove and DISCARD

  13. Cylinder Head Bolt (2) - Remove and DISCARD [8x]
  14. Cylinder Head (3) - Remove
  15. GM2202036

    Cylinder Head Gasket (1) - Remove and DISCARD

  16. GM2202033

    Cylinder Head Bolt (1) - Remove and DISCARD

  17. Cylinder Head Bolt (2) - Remove and DISCARD [8x]
  18. Cylinder Head (3) - Remove
  19. GM2202034

    Cylinder Head Gasket (1) - Remove and DISCARD

  20. GM3707163

    Fuel Injection Fuel Rail Noise Shield (1) - Remove

  21. GM4596865

    Crankshaft Sprocket (1) - Remove

  22. GM3239519

    Oil Pan Bolt (1, 2, 3) - Remove

  23. Oil Pan (4) - Remove
  24. GM5877476
    NOTE:

    Ensure proper use of room temperature vulcanizing (RTV) sealant. Use of Room Temperature Vulcanizing (RTV) and Anaerobic Sealant

    Remove any RTV sealant (1) from the oil pan (2) and mating surface using EN-28410  Gasket Remover (3).

  25. Clean out debris from the bolt holes (4).
  26. GM1866869

    Oil Pump Bolt (1) - Remove

  27. Oil Pump (2) - Remove
  28. GM4597222

    Crankshaft Rear Oil Seal Housing Bolt (1) - Remove

  29. NOTE:

    Use the pry points located at the edge of the crankshaft rear oil seal housing to separate the RTV sealant.

  30. Crankshaft Rear Oil Seal Housing (2) - Remove and DISCARD
  31. NOTE:
    • An arrow/dot showing proper piston orientation is located on the top of the piston.
    • If the connecting rod bearings have been used in a running engine, you must replace them with NEW connecting rod bearings for reassembly.
  32. Before removing the connecting rods, check the connecting rod side clearance using the following procedure:
    1. Tap the connecting rod to one end of the crankshaft journal with a dead-blow or wooden hammer.
    2. Using feeler gauges, measure the clearance between the crankshaft counterweight and the connecting rod.
    3. The connecting rod side clearance should not exceed specifications. Engine Mechanical Specifications
    4. If the end play exceeds the specified limits, measure the width of the crankpin end of the connecting rod. Piston and Connecting Rod Overhaul
    5. If the connecting rod width is significantly smaller than specified and severe wear is present on the side of the connecting rod, replace the connecting rod.
    6. If the connecting rod width is within specification and excessive scoring is present on the crankshaft journals, replace the crankshaft.
  33. Using a marker, number each piston face. Draw an arrow along the centerline of the piston pointing toward the front of the engine.
  34. CAUTION:

    Do not use a stamp, punch or any other method that may distort or stress the connecting rod or connecting rod cap. Extensive engine damage may result from a connecting rod that is distorted or stressed.

  35. Mark the cylinder number on the connecting rod and the connecting rod cap with a scribe, paint stick or permanent marker.
  36. GM1313412
    CAUTION:

    Powdered metal connecting rods have rod bolts which yield when torqued. If the rod bolts are loosened or removed the rod bolts must be replaced. Rod bolts that are not replaced will not torque to the correct clamp load and can lead to serious engine damage.

    NOTE:

    The bolts are single use and must be discarded before final installation.

    Remove the connecting rod bolts (1).

  37. NOTE:

    The connecting rod caps must remain with the original connecting rod.

  38. Remove the connecting rod cap (2).
  39. Remove and DISCARD the lower connecting rod bearing (3).
  40. GM1313409

    Install the EN-46121  Connecting Rod Guide Pin Set (1) into the connecting rod bolt holes.

  41. GM1313406

    Using a hammer, tap lightly on the end of the EN-46121  Connecting Rod Guide Pin Set (2) to remove the piston and connecting rod assembly (1) from the cylinder bore.

  42. DO NOT scratch the crankshaft journal or cylinder wall and DO NOT damage the oil jets when removing the connecting rod and piston assembly.
  43. GM1467783

    Remove the EN-46121  Connecting Rod Guide Pin Set (3) from the connecting rod bolt holes.

  44. Remove and DISCARD the upper connecting rod bearing (1) from the connecting rod (2).
  45. GM1467785
    NOTE:

    The bolts are single use and must be discarded before final installation.

    Reattach the connecting rod cap (1) to the connecting rod (2) to prevent damage to their mating surfaces. The cap (1) and connecting rod (2) are a matched set and must be kept together.

  46. GM902789

    Remove the crankshaft bearing cap side bolts (1 and 2).

  47. Remove the crankshaft bearing cap outer bolts (3).
  48. Remove the crankshaft bearing cap inner bolts (4).
  49. GM1905889
    NOTE:

    The crankshaft bearing caps are machined with the engine block, for the proper clearances. Mark or identify each crankshaft bearing cap location and direction before removal. The crankshaft bearing caps MUST be installed to their original position and direction.

    Mark the crankshaft bearing caps (1) to ensure they go back into same location.

  50. Remove the crankshaft bearing caps (1) using the EN-6125-1B  Slide Hammer Adapter (2) and EN-49102  Crankshaft Bearing Cap Remover (3).
  51. GM1866875

    Using two hands, lift the crankshaft (1) straight up from the engine block.

  52. Place the crankshaft in a secure place.
  53. GM1864436

    Remove the crankshaft key (1) from the nose of the crankshaft, if damaged.

  54. GM1313745

    Crankshaft Upper Bearing (1) - Remove and DISCARD [3x]

  55. Crankshaft Thrust Bearing (2) - Remove and DISCARD
  56. GM902744

    Crankshaft Bearing Cap (2) - Remove [4x]

  57. Crankshaft Lower Bearing (1) - Remove and DISCARD [4x]