LEMON Manuals: Even more car manuals for everyone
Home >> Cadillac >> 2021 >> CT4 Sport, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 198 (Engine Mechanical - 3.6L (LF4) - Repair Instructions (3 Of 4)) >> Repair Instructions >> Valve Rocker Arm Replacement - Right Side (Intake) >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2022 Cadillac CT4. However, it is still accessible from the selected car via links, so may be relevant.
  1. GM5909057

    Valve Rocker Arm (1) - Install [6x]

  2. GM5897275

    Ensure that the camshaft sealing rings (1) are in place in the camshaft grooves. Camshaft sealing rings must be in place below the surface of the camshaft journal in order to avoid being pinched between the cylinder head and the camshaft caps.

  3. GM5897259

    Apply a liberal amount of lubricant to the camshaft journals and the right cylinder head camshaft carriers. Adhesives, Fluids, Lubricants, and Sealers

  4. Exhaust Camshaft (1) - Install
  5. GM5897290

    Position the camshaft lobes in a neutral position with the flats on the back of the camshafts up and parallel (1) with the right cylinder head camshaft cover rail.

  6. GM5897258

    Apply a liberal amount of lubricant to the camshaft bearing caps. Adhesives, Fluids, Lubricants, and Sealers

  7. Camshaft Bearing Cap (2) - Install [3x]
    8. CAUTION:

    Refer to Fastener Caution .

  8. Camshaft Bearing Cap Bolt (1) - Install and tighten in sequence [6x] - Fastener Specifications
  9. GM5896264
    NOTE:

    Ensure the proper camshaft position actuator is installed in the correct position. The dowel pin on the camshaft position actuator must be aligned with the slot in the camshaft nose for reassembly. Failure to install the proper camshaft position actuator can effect engine performance and set an engine code.

    Install the camshaft position actuator (1) by inserting the actuator between the timing chain and front cover. While pushing the actuator into the tensioned side of the chain, tilt the actuator while engaging the chain, aligning the marks on the chain and place the actuator in the fully seated position.

  10. Carefully pry the camshaft forward and move the EN-49982 - 1  Retainers backward via the slot to reengage the position actuator to the camshaft. The dowel pin on the camshaft position actuator must be aligned with the slot in the camshaft nose for reassembly.
  11. GM5896262

    Camshaft Position Actuator Bolt (1) - Install and hand tighten

  12. GM5895300

    Use an opened end wrench on the cast hexagonal portion (1) rotate the camshaft toward the intake camshaft while pulling up on the handle of the EN-49982 - 2  Retainer (2).

  13. Remove the EN-49982 - 2  Retainer (2).
  14. GM5896262

    Camshaft Position Actuator Bolt (1) - Install and tighten - Fastener Specifications

  15. GM5895245

    Loosen the wingnut (1) to open the clamping area of EN-49982 - 1  Retainer

  16. Loosen the thumbscrew (3) and remove the EN-49982 - 1  Retainer (2).
  17. GM5892595

    Camshaft Bearing Cap (2) - Install

  18. Camshaft Bearing Cap Bolt (1) - Install and hand tighten [4x] - Fastener Specifications
  19. GM5868314

    Camshaft Position Actuator Solenoid Valve (2) - Install

  20. Camshaft Position Actuator Solenoid Valve Bolt (1) - Install and tighten - Fastener Specifications
  21. Connect the electrical connector.
  22. GM5868277

    Camshaft Position Actuator Solenoid Valve (2) - Install

  23. Camshaft Position Actuator Solenoid Valve Bolt (1) - Install and tighten - Fastener Specifications
  24. Connect the electrical connector.
  25. GM5869340

    Camshaft Position Sensor (2) - Install

  26. Camshaft Position Sensor Bolt (1) - Install and tighten - Fastener Specifications
  27. Connect the electrical connector.
  28. GM5839183

    Camshaft Position Sensor (2) - Install

  29. Camshaft Position Sensor Bolt (1) - Install and tighten - Fastener Specifications
  30. Connect the electrical connector.
  31. GM5873076
    NOTE:

    Some components not shown for graphic clarity.

    Apply RTV silicone sealant on the engine front cover split lines (1). The required thickness of the sealing bead is 8 mm (0.3150 in) by 4 mm (0.1575 in). Adhesives, Fluids, Lubricants, and Sealers

  32. GM5872771
    NOTE:

    Some components not shown for graphic clarity.

    Camshaft Cover Seal (2) - Install NEW

  33. Camshaft Cover (1) - Install
  34. GM5872769
    NOTE:

    Some components not shown for graphic clarity.

    Camshaft Housing Cover Bolt (1) - Install and tighten in sequence [13x] - Fastener Specifications

  35. GM5873081

    Remove the 3 EN-46101  Spark Plug Tube Seal Guides (1).

  36. GM5872767
    NOTE:

    Some components not shown for graphic clarity.

    Engine Wiring Harness (2) - Install

  37. Engine Wiring Harness Retainer (1) - Install [5x]
  38. Electrical Connector (1) - Connect [3x]
  39. GM5861128

    Ignition Coil (2) - Install [3x]

  40. Ignition Coil Bolt (1) - Install and tightenv - Fastener Specifications
  41. Connect the 3 ignition coil electrical connectors.
  42. GM5861118

    Radiator Surge Tank Inlet Hose (4) - Install

  43. Radiator Surge Tank Inlet Hose Clip (3) @ Radiator Surge Tank Inlet Pipe Bracket - Connect
  44. GM5860355

    Air Cleaner Outlet Duct (1) - Install

  45. GM5860354

    Retainer Spring (4) - Engage

  46. Air Cleaner Outlet Duct Clamp (3) - Tighten - Fastener Specifications
  47. Charge Air Bypass Valve Hose (2) - Install
  48. Charge Air Bypass Valve Hose Clamp (1) - Tighten - Fastener Specifications
  49. GM5854948

    Install the NEW positive crankcase ventilation foul air tube (2) and secure the 2 positive crankcase ventilation tube connectors (1).

  50. GM5864683

    Lower Intake Manifold Gasket (2) - Install NEW [6x]

  51. Intake Manifold (1) - Install
  52. GM5864681

    If a NEW threaded component is being installed, loosen the adhesive using a metal pick or similar tool before proceeding. If threaded component is reused, prepare the threaded component using the following steps:

    1. Remove any loose cured adhesive from the external threads of the component using a lint free cloth.
    2. Thread the cleaned component into the internal mating threads and remove to loosen trapped cured adhesive.
    3. Remove loose debris from internal and external threads using compressed air.
    4. Apply liquid thread locking adhesive in a strip along half of the length of the external threads, starting at the tip, just prior to installation. Adhesives, Fluids, Lubricants, and Sealers
  53. Lower Intake Manifold Bolt (1) - Install and tighten in sequence [6x] - Fastener Specifications
  54. Connect all electrical connectors.
  55. GM5862841
    NOTE:

    Some components not shown for graphic clarity.

    Positive Crankcase Ventilation Foul Air Tube (2) - Install

  56. Positive Crankcase Ventilation Tube Connector (1) - Connect [2x] - Plastic Collar Quick Connect Fitting Service
  57. GM4044075

    Fuel Pipe Shield (1) - Install

  58. GM5869276

    Wiring Harness (3) - Install

  59. Wiring Harness Retainer (2) - Install [3x]
  60. Engine Rear Noise Shield Bolt (1) - Install and tighten [2x] - Fastener Specifications
  61. GM4044046

    Engine Rear Noise Shield Bolt (1) - Install and tighten - Fastener Specifications

  62. GM5862663
    NOTE:

    Some components not shown for graphic clarity.

    Charge Air Cooler Cover Seal (3) - Install NEW [2x]

  63. Intake Manifold Gasket (2) - Install NEW
  64. Charge Air Cooler Cover (1) - Install
  65. GM5862662
    NOTE:

    Some components not shown for graphic clarity.

    Charge Air Cooler Cover Bolt (2) - Install and hand tighten [12x]

  66. Charge Air Cooler Bolt (1) - Install and hand tighten [2x]
  67. Charge Air Cooler Bolt (1) - Tighten in sequence [14x] - Fastener Specifications
  68. Charge Air Cooler Cover Bolt - Tighten in sequence [2x] - Fastener Specifications
  69. Connect the electrical connectors.
  70. GM5840540

    Charge Air Cooler Inlet Air Tube Seal (4) - Install NEW

  71. Charge Air Cooler Inlet Pipe (3) - Install
  72. Charge Air Bypass Valve Tube Connector Clamp (2) - Tighten - Fastener Specifications
  73. Charge Air Cooler Inlet Air Tube Bolt (1) - Install and tighten [2x] - Fastener Specifications
  74. GM5840576

    Charge Air Cooler Inlet Air Tube Seal (4) - Install NEW

  75. Charge Air Cooler Inlet Pipe (3) - Install
  76. Charge Air Bypass Valve Tube Connector Clamp (2) - Tighten - Fastener Specifications
  77. Charge Air Cooler Inlet Air Tube Bolt (1) - Install and tighten [2x] - Fastener Specifications
  78. GM5860656

    Charge Air Cooler Coolant Hose (2) @ Engine Radiator - Install

  79. Charge Air Cooler Coolant Hose Retainer (3) - Engage
  80. Radiator Inlet Hose Clip (Shown Open) (1) - Connect
  81. GM5860462

    Charge Air Cooler Coolant Hose (1) @ Supercharger Water Manifold - Install

  82. Charge Air Cooler Coolant Hose Clamp (2) - Engage - Hose Clamp Replacement Guidelines - Spring Type
  83. Charge Air Cooler Coolant Hose Retainer (3) @ Charge Air Cooler Coolant Outlet Pipe Bracket - Install
  84. GM5854975

    Charge Air Cooler Coolant Hose (2) @ Supercharger Water Manifold - Install

  85. Charge Air Cooler Coolant Hose Clamp (3) - Engage - Hose Clamp Replacement Guidelines - Spring Type
  86. Charge Air Cooler Coolant Hose Retainer (1) @ Charge Air Cooler Coolant Outlet Pipe Bracket - Install [2x]
  87. GM4057738

    Turbocharger Wastegate Actuator Vacuum Tank (2) - Install

  88. Turbocharger Wastegate Actuator Vacuum Tank Bolt (1) - Install and tighten [2x] - Fastener Specifications
  89. GM4057709

    Electrical Connector (1) @ Charge Air Bypass Valve (2) - Connect

  90. GM4057618

    Charge Air Bypass Valve Tube (1) @ Charge Air Bypass Valve - Connect - Plastic Collar Quick Connect Fitting Service

  91. GM4057453

    Electrical Connector (1) @ Charge Air Bypass Valve (2) - Connect

  92. GM4057385

    Charge Air Bypass Valve Tube (1) @ Charge Air Bypass Valve - Connect - Plastic Collar Quick Connect Fitting Service

  93. GM4057362

    Turbocharger Wastegate Actuator Vacuum Source Tube (1) @ Vacuum Pump - Connect - Plastic Collar Quick Connect Fitting Service

  94. GM4052248

    Charge Air Bypass Valve Vacuum Tank Tube (3) - Connect - Plastic Collar Quick Connect Fitting Service

  95. GM5839308

    Turbocharger Wastegate Actuator Vacuum Tank Solenoid Valve Tube (3) @ Auxiliary Air Cleaner Outlet Duct - Connect - Plastic Collar Quick Connect Fitting Service

  96. GM5839386

    Turbocharger Wastegate Actuator Vacuum Tank Bolt (3) - Install and tighten [2x] - Fastener Specifications

  97. GM5839336

    Turbocharger Wastegate Actuator Vacuum Tank Bolt (3) - Install and tighten [2x] - Fastener Specifications

  98. Connect the electrical connectors.
  99. GM5842421

    Evaporative Emission Canister Purge Tube (1) - Install

  100. Evaporative Emission Canister Purge Tube (1) - Connect [2x] - Plastic Collar Quick Connect Fitting Service
  101. GM5862960

    Air Cleaner Assembly (2) - Install

  102. Air Cleaner Bolt (1) - Install and tighten - Fastener Specifications
  103. Install all retainers and wiring harnesses to the air cleaner assembly as necessary.
  104. Connect the 2 mass airflow sensor electrical connectors.
  105. GM5864667

    Auxiliary Air Cleaner Outlet Duct (4) - Install

  106. Air Cleaner Outlet Duct Clamp (3) - Tighten - Fastener Specifications
  107. Air Cleaner Outlet Duct (2) - Install
  108. Air Cleaner Outlet Duct Clamp (1) - Tighten - Fastener Specifications
  109. GM5839233

    Transmission Control Module (1) @ Engine Control Module Bracket (2) - Install

  110. Engine Control Module Bracket (2) - Install
  111. GM5839232

    Engine Control Module Bracket Bolt (1) - Install and tighten [3x] - Fastener Specifications

  112. GM5839234

    Engine Control Module (1) - Install

  113. Connect the electrical connectors.
  114. GM5861123

    Radiator Surge Tank Outlet Pipe (3) - Install

  115. Radiator Surge Tank Inlet Hose Clamp (4) @ Engine Radiator - Engage - Hose Clamp Replacement Guidelines - Spring Type
  116. Radiator Surge Tank Inlet Hose Clip (2) @ Engine Control Module Bracket - Install
  117. Radiator Surge Tank Inlet Hose Clamp (1) @ Radiator Surge Tank Inlet Hose - Engage - Hose Clamp Replacement Guidelines - Spring Type
  118. GM5839283

    Oil Filler Cap - Remove

  119. Intake Manifold Cover (2) - Install
  120. Intake Manifold Cover Bolt (1) - Install and tighten - Fastener Specifications
  121. Oil Filler Cap - Install
  122. GM5872932
    NOTE:

    Left side shown, right side similar.

    Front End Sheet Metal Diagonal Brace- Right Side (3) - Install

  123. Front End Sheet Metal Cross Brace Bolt- Right Side (2) - Install and tighten - Fastener Specifications
  124. Front End Sheet Metal Diagonal Brace Nut- Right Side (1) - Install and tighten - Fastener Specifications
  125. GM5839407
    NOTE:

    Left side shown, right side similar.

    Front End Sheet Metal Cross Brace- Right Side (3) - Install

  126. Install the engine wire harness retainers to the front end sheet metal cross brace.
  127. Front Suspension Strut Upper Mounting Nut- Left Side (2) - Install and tighten [2x] - Fastener Specifications
  128. Front End Sheet Metal Cross Brace Bolt- Left Side (1) - Install and tighten [3x] - Fastener Specifications
  129. GM5864524

    Radiator Air Upper Baffle (3) - Install

  130. Radiator Air Upper Baffle Bolt (2) - Install and tighten [2x] - Fastener Specifications
  131. Radiator Air Upper Baffle Retainer (1) - Install [5x]
  132. GM5865881

    Plenum Front Panel (1) - Install - Plenum Front Panel Removal and Installation (with Blackwing) , or Plenum Front Panel Removal and Installation (without Blackwing)

  133. Fill the charge air cooling system. Refer to Cooling System Draining and Filling (LF4 Static Fill) , or Cooling System Draining and Filling (LF4 GE 47716)
scientia non olet · About LEMON Manuals