Removal Procedure
- Drain the engine oil. Engine Oil and Oil Filter Replacement
Engine Front Cover (1) - Remove - Engine Front Cover Removal and Installation
Retaining Clip (1) - Remove
Turbocharger Coolant Feed and Return Pipe Bolt (1) - Remove
- Turbocharger Coolant Feed and Return Pipe Gasket (2) - Remove and DISCARD [2x]
- Turbocharger Coolant Return Pipe (3) - Remove
Turbocharger Heat Shield Bolt (1) - Remove [2x]
Rear Tire Front Air Deflector Bolt- Left Side and Right Side (1) - Remove [4x]
- Rear Tire Front Air Deflector- Left Side and Right Side (2) - Remove [2x]
Rear Wheelhouse Liner Bolt- Left Side (1) - Remove
- Underbody Rear Air Deflector Nut- Left Side (2) - Remove [3x]
- Underbody Rear Air Deflector Bolt- Left Side (3) - Remove [3x]
- Underbody Rear Air Deflector Nut- Left Side (4) - Remove [2x]
- Underbody Rear Air Deflector- Left Side (5) - Remove
Rear Wheelhouse Liner Bolt- Right Side (1) - Remove
- Underbody Rear Air Deflector Bolt- Right Side (2) - Remove [3x]
- Underbody Rear Air Deflector Nut- Right Side (3) - Remove [3x]
- Underbody Rear Air Deflector Nut- Right Side (4) - Remove [2x]
- Underbody Rear Air Deflector- Right Side (5) - Remove
Floor Panel Number 4 Cross Bar Reinforcement Bolt (1) - Remove [6x]
- Floor Panel Reinforcement (2) - Remove
Catalytic Converter Nut (1) - Remove [2x]
Exhaust Pipe Clamp (1) - Loosen [2x]
Exhaust Muffler (1) @ Exhaust Intermediate Pipe Insulator-Left Side (2) - Separate [2x]
Exhaust Muffler (1) @ Exhaust Intermediate Pipe Insulator-Right Side (2) - Separate [2x]
Electrical Connector (1) - Disconnect
Electrical Connector (1) - Disconnect
- NOTE:
The rear bumper fascia is removed for illustration purposes only.
Exhaust Muffler Hanger Bracket Nut (1) - Remove [4x]
With the aid of an assistant, remove the exhaust muffler (1).
- Catalytic Converter Gasket (2) - Remove and DISCARD
Catalytic Converter Brace Bracket Nut (1) - Remove [5x]
- Catalytic Converter Brace (2) - Remove
- Disconnect the heated oxygen sensor electrical connector.[2x]
Catalytic Converter Nut (1) - Remove [4x]
Warm Up Three-Way Catalytic Converter (1) - Remove
- Turbocharger Exhaust Pipe Gasket (2) - Remove and DISCARD
Turbocharger Heat Shield Bolt (1) - Remove
Turbocharger Heat Shield (1) - Remove
- NOTE:
Some components not shown for graphic clarity.
Positive Assurance Cap (1) - Reposition
- Using a suitable tool, remove the turbocharger oil feed pipe fitting clip (2).
- NOTE:
Some components not shown for graphic clarity.
Turbocharger Oil Feed Pipe Bolt (1) - Remove
- Turbocharger Oil Feed Pipe Washer (2) - Remove and DISCARD
- Turbocharger Oil Feed Pipe (3) - Remove
- NOTE:
- Some components not shown for graphic clarity.
- Disconnect from block and leave connected to turbocharger.
Turbocharger Oil Return Pipe Bolt (1) - Remove [2x]
- NOTE:
Some components not shown for graphic clarity.
Turbocharger Oil Return Pipe (1) - Remove
- Turbocharger Oil Return Pipe Gasket (2) - Remove and DISCARD
Turbocharger Coolant Feed and Return Pipe Bolt (1) - Remove
- Turbocharger Coolant Feed and Return Pipe Gasket (2) @ Compressor Air Intake Turbocharger - Remove and DISCARD [2x]
- Turbocharger Coolant Feed Pipe (3) @ Compressor Air Intake Turbocharger - Separate
Turbocharger Bolt (1) - Remove [4x]
Compressor Air Intake Turbocharger (1) - Remove
- Turbocharger Gasket (2) - Remove and DISCARD
Cylinder Head Bolt (1) - Remove and DISCARD [2x]
- Cylinder Head Bolt (2) - Remove and DISCARD [8x]
- Cylinder Head - Left Side (3) - Remove
Cylinder Head Gasket (1) - Remove and DISCARD