Installation Procedure
Ensure the cylinder head locating pins are securely mounted in the cylinder block deck face.
- Cylinder Head Gasket (1) - Install NEW
Align the left cylinder head (3) with the deck face locating pins and install.
- Cylinder Head Bolt (1) - Install NEW and hand tighten [2x]
- Cylinder Head Bolt (2) - Install NEW and hand tighten [8x]
- Cylinder Head Bolt (1, 2) - Tighten in sequence - Fastener Specifications
Turbocharger Gasket (2) - Install NEW
- Compressor Air Intake Turbocharger (1) - Remove
- CAUTION:
Refer to Fastener Caution .
Turbocharger Bolt (1) - Install and tighten in sequence [4x] - Fastener Specifications
Turbocharger Coolant Feed Pipe (3) @ Compressor Air Intake Turbocharger - Install
- Turbocharger Coolant Feed and Return Pipe Gasket (2) @ Compressor Air Intake Turbocharger - Install NEW [2x]
- Turbocharger Coolant Feed and Return Pipe Bolt (1) - Install and tighten - Fastener Specifications
- NOTE:
Some components not shown for graphic clarity.
Turbocharger Oil Return Pipe Gasket (2) - Install NEW
- Turbocharger Oil Return Pipe (1) - Install
- NOTE:
Some components not shown for graphic clarity.
Turbocharger Oil Return Pipe Bolt (1) - Install and tighten [2x] - Fastener Specifications
Turbocharger Oil Feed Pipe (3) - Install
- Turbocharger Oil Feed Pipe Washer (2) - Install NEW
- Turbocharger Oil Feed Pipe Bolt (1) - Install and tighten - Fastener Specifications
- NOTE:
Some components not shown for graphic clarity.
Turbocharger Oil Feed Pipe Fitting Clip (2) - Install
- Positive Assurance Cap (1) - Install
Turbocharger Heat Shield (1) - Install
Turbocharger Heat Shield Bolt (1) - Install and tighten - Fastener Specifications
Turbocharger Exhaust Pipe Gasket (2) - Install NEW
- Warm Up Three-Way Catalytic Converter (1) - Install
Catalytic Converter Nut (1) - Install and tighten [4x] - Fastener Specifications
- Connect the heated oxygen sensor electrical connector.[2x]
Catalytic Converter Brace (2) - Install
- Catalytic Converter Brace Bracket Nut (1) - Install and tighten [5x] - Fastener Specifications
Catalytic Converter Gasket (2) - Install NEW
- With the aid of an assistant, install the exhaust muffler (1).
Exhaust Muffler Hanger Bracket Nut (1) - Install and tighten [4x] - Fastener Specifications
Electrical Connector (1) - Connect
Electrical Connector (1) - Connect
Exhaust Muffler (1) @ Exhaust Intermediate Pipe Insulator-Right Side (2) - Install [2x]
Exhaust Muffler (1) @ Exhaust Intermediate Pipe Insulator-Left Side (2) - Install [2x]
Exhaust Pipe Clamp (1) - Tighten [2x] - Fastener Specifications
Catalytic Converter Nut (1) - Install and tighten [2x] - Fastener Specifications
Floor Panel Reinforcement (2) - Install
- Floor Panel Number 4 Cross Bar Reinforcement Bolt (1) - Install and tighten [6x] - Fastener Specifications
Underbody Rear Air Deflector- Right Side (5) - Install
- Underbody Rear Air Deflector Nut- Right Side (3) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Bolt- Right Side (2) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Nut- Right Side (4) - Install and tighten [2x] - Fastener Specifications
- Rear Wheelhouse Liner Bolt- Right Side (1) - Install and tighten - Fastener Specifications
Underbody Rear Air Deflector- Left Side (5) - Install
- Underbody Rear Air Deflector Nut- Left Side (2) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Bolt- Left Side (3) - Install and tighten [3x] - Fastener Specifications
- Underbody Rear Air Deflector Nut- Left Side (4) - Install and tighten [2x] - Fastener Specifications
- Rear Wheelhouse Liner Bolt- Left Side (1) - Install and tighten - Fastener Specifications
Rear Tire Front Air Deflector- Left Side and Right Side (2) - Install [2x]
- Rear Tire Front Air Deflector Bolt- Left Side and Right Side (1) - Install and tighten [4x] - Fastener Specifications
- Lower the vehicle.
Turbocharger Heat Shield Bolt (1) - Install and tighten [2x] - Fastener Specifications
Turbocharger Coolant Return Pipe (3) - Install
- Turbocharger Coolant Feed and Return Pipe Gasket (2) - Install NEW [2x]
- Turbocharger Coolant Feed and Return Pipe Bolt (1) - Install and tighten - Fastener Specifications
Retaining Clip (1) - Install
Engine Front Cover (1) - Install - Engine Front Cover Removal and Installation
- Lower the vehicle.
- Fill the engine oil to the proper level with NEW engine oil. Engine Oil and Oil Filter Replacement
Refer to Torque-to-Yield Fastener Caution .
Some components not shown for graphic clarity.