Removal Procedure
- Remove the oil fill cap.
- Disconnect the battery. Battery Negative Cable Disconnection and Connection
Lift up on the front of the intake manifold cover (1).
Intake Manifold Cover (1) @ Upper Intake Manifold Bracket (2) - Remove
Electrical Connector (1) - Disconnect [3x]
- Retainer (2) @ Upper Intake Manifold Bracket (3) - Unclip
- Wiring Harness (4) - Reposition
Upper Intake Manifold Cover Bolt (1) @ Upper Intake Manifold Bracket (2) - Remove [2x]
Upper Intake Manifold Cover Nut (1) - Remove [2x]
- Upper Intake Manifold Bracket (2) - Remove
Disconnect the evaporative emission canister purge tube quick disconnects (1). Plastic Collar Quick Connect Fitting Service
- Disconnect the evaporative emission canister purge tube (2) from the retainer (3).
Disconnect the electrical connector at the evaporative emission canister purge pump (2).
- Evaporative Emission Pipe (1) @ Evaporative Emission Canister Purge Pump (2) - Disconnect - Plastic Collar Quick Connect Fitting Service
- Evaporative Emission Front Pipe (1) - Reposition away
Evaporative Emission Canister Purge Pump Bolt (1) - Remove [3x]
- Evaporative Emission Canister Purge Pump (2) - Remove
- Oil Level Indicator (1) - Remove
- Electrical Connector (1) @ Oil Level Indicator Tube (3) - Unclip
- Oil Level Indicator Tube Bracket Bolt (2) - Remove
Oil Level Indicator Tube (1) - Remove
- Oil Level Indicator Tube Seal (2) - Remove and DISCARD
Retainer (1) @ Intake Manifold (2) - Unclip [7x]
- Wiring Harness (3) - Disconnect and reposition
Radiator Surge Tank Outlet Hose Clip Bracket Nut (1) - Loosen [2x]
- Radiator Surge Tank Inlet Pipe Bracket (2) - Reposition [2x]
Retainer Spring (1) - Release
- Charge Air Cooler Outlet Air Tube (2) @ Throttle Body (3) - Disconnect
Electrical Connector (1) @ Intake Air Pressure and Temperature Sensor - Disconnect
Intake Manifold Bolt (1) - Remove [7x]
- Disconnect throttle body electrical connector.
Intake Manifold (1) - Remove
- Intake Manifold Gasket (2) - Remove and DISCARD
Throttle Body Bolt (1) - Remove [3x]
- Throttle Body Adapter (2) - Remove
- Throttle Body Seal (3) - Remove and DISCARD [2x]
- Throttle Body (4) - Remove
- Intake Air Pressure and Temperature Sensor Bolt (6) - Remove
- Intake Air Pressure and Temperature Sensor (5) - Remove
Ensure any other retainers are disconnected.