Installation Procedure
Intake Air Pressure and Temperature Sensor (5) - Install
- Intake Air Pressure and Temperature Sensor Bolt (6) - Install - Fastener Specifications
- Throttle Body Seal (3) - Install NEW [2x]
- Throttle Body (4) - Install
- Throttle Body Adapter (2) - Install
- Throttle Body Bolt (1) - Install and tighten [3x] - Fastener Specifications
Intake Manifold Gasket (2) - Install NEW
- NOTE:
Check that the 2 pins (4) of the intake manifold are seated correctly in the cylinder head.
Intake Manifold (3) - Install
- Charge Air Cooler Outlet Air Tube (2) @ Intake Manifold (3) - Install
- Connect throttle body electrical connector (1)
Intake Manifold Bolt (1) - Tighten in sequence [7x] - Fastener Specifications
Electrical Connector (1) @ Intake Air Pressure and Temperature Sensor - Connect
Retainer Spring (1) - Engage
Radiator Surge Tank Inlet Pipe Bracket (2) - Install [2x]
- Radiator Surge Tank Outlet Hose Clip Bracket Nut (1) - Install and tighten [2x] - Fastener Specifications
Reposition the wiring harness (3) and connect as necessary.
- Retainer (1) @ Intake Manifold (2) - Install [7x]
Evaporative Emission Canister Purge Pump (2) - Install
- Evaporative Emission Canister Purge Pump Bolt (1) - Install and tighten [3x] - Fastener Specifications
Evaporative Emission Pipe (1) @ Evaporative Emission Canister Purge Pump (2) - Connect - Plastic Collar Quick Connect Fitting Service
- Connect the electrical connector.
Connect the evaporative emission canister purge tube (2) to the retainer (3).
- Connect the evaporative emission canister purge tube quick disconnects (1). Plastic Collar Quick Connect Fitting Service
Upper Intake Manifold Bracket (2) - Install
- Upper Intake Manifold Cover Nut (1) - Install and tighten [2x] - Fastener Specifications
Upper Intake Manifold Cover Bracket Bolt (1) @ Upper Intake Manifold Bracket (2) - Install and tighten [2x] - Fastener Specifications
Wiring Harness (4) - Reposition
- Retainer (2) @ Upper Intake Manifold Bracket (3) - Install
- Electrical Connector (1) - Connect [3x]
- Ensure any remaining retainers are connected securely.
Oil Level Indicator Tube Seal (2) - Install NEW
- Oil Level Indicator Tube (1) - Install
Oil Level Indicator Tube Bolt (1) - Install - Fastener Specifications
- Electrical Connector (1) @ Oil Level Indicator Tube (3) - Install
Oil Level Indicator (1) - Install
Intake Manifold Cover (1) @ Upper Intake Manifold Bracket (2) - Install
- NOTE:
Ensure the engine sight shield retainers fully engage the intake manifold cover studs.
Push down on the front of the intake manifold cover (1) engaging the intake manifold cover retainers to the intake manifold cover studs.
- Install the oil fill cap.
- Connect the battery. Battery Negative Cable Disconnection and Connection
- Perform the throttle body idle air flow compensation reset. Throttle Body Idle Air Flow Compensation Reset
Refer to Fastener Caution