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Home >> Cadillac >> 2021 >> CT4 Sport, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 136 (Engine Mechanical - 3.6L (LF4) - Repair Instructions (2 Of 4)) >> Repair Instructions >> Engine Front Cover Removal and Installation >> Removal Procedure

Removal Procedure

WARNING: This page is about a different car, the 2022 Cadillac CT4. However, it is still accessible from the selected car via links, so may be relevant.
  1. Drain the engine oil. Engine Oil and Oil Filter Replacement
  2. Disconnect the negative battery cable. Battery Negative Cable Disconnection and Connection
  3. Drain the charge air cooling system. Refer to Cooling System Draining and Filling (LF4 Static Fill) , or Cooling System Draining and Filling (LF4 GE 47716)
  4. GM5865881

    Plenum Front Panel (1) - Remove - Plenum Front Panel Removal and Installation (with Blackwing) , or Plenum Front Panel Removal and Installation (without Blackwing)

  5. GM5864524

    Radiator Air Upper Baffle Retainer (1) - Remove [5x]

  6. Radiator Air Upper Baffle Bolt (2) - Remove [2x]
  7. Radiator Air Upper Baffle- Upper (3) - Remove
  8. GM5839407

    Remove all wiring harness retainers from the front end sheet metal cross braces.

  9. Front End Sheet Metal Cross Brace Bolt- Left Side and Right Side (1) - Remove [6x]
  10. Front Suspension Strut Upper Mounting Nut- Left Side and Right Side (2) - Remove [4x]
  11. Front End Sheet Metal Cross Brace- Left Side and Right Side (3) - Remove [2x]
  12. GM5872932
    NOTE:

    Left side shown, right side similar.

    Front End Sheet Metal Diagonal Brace Nut- Right Side (1) - Remove

  13. Front End Sheet Metal Cross Brace Bolt- Right Side (2) - Remove
  14. Front End Sheet Metal Diagonal Brace- Right Side (3) - Remove
  15. Place shop cloths beneath the radiator surge tank outlet pipe connection points to absorb any potential coolant spillage.
  16. GM5861123

    Radiator Surge Tank Inlet Hose Clamp (1) @ Radiator Surge Tank Inlet Hose - Disengage - Hose Clamp Replacement Guidelines - Spring Type

  17. Radiator Surge Tank Inlet Hose Clip (2) @ Engine Control Module Bracket - Remove
  18. Radiator Surge Tank Inlet Hose Clamp (4) @ Engine Radiator - Disengage - Hose Clamp Replacement Guidelines - Spring Type
  19. Radiator Surge Tank Outlet Pipe (3) - Remove
  20. Remove the shop cloths from beneath the radiator surge tank outlet pipe.
  21. GM5839234
    CAUTION:

    Always turn the ignition off when installing or removing the ECM connectors in order to prevent damage to the components.

    CAUTION:
    • Turn the ignition OFF when installing or removing the control module connectors and disconnecting or reconnecting the power to the control module in order to prevent internal control module damage.
    • Control module damage may result when the metal case contacts battery voltage. DO NOT contact the control module metal case with battery voltage when servicing a control module, using battery booster cables, or when charging the vehicle battery.
    • In order to prevent any possible electrostatic discharge damage to the control module, do no touch the connector pins or the soldered components on the circuit board.
    • Remove any debris from around the control module connector surfaces before servicing the control module. Inspect the control module connector gaskets, and ensure that the gaskets are installed correctly. The gaskets prevent contaminant intrusion into the control module.

    Disconnect the electrical connectors.

  22. Use a suitable tool to release the locking tabs securing the engine control module (1) to the engine control module bracket.
  23. Engine Control Module (1) - Remove
  24. GM5839232

    Engine Control Module Bracket Bolt (1) - Remove [3x]

  25. GM5839233

    Use a suitable tool to release the locking tab and remove the transmission control module (1) by sliding it out from the engine control module bracket (2).

  26. Engine Control Module Bracket (2) - Remove
  27. GM5864667

    Air Cleaner Outlet Duct Clamp (1) - Loosen

  28. Air Cleaner Outlet Duct (2) - Reposition
  29. Air Cleaner Outlet Duct Clamp (3) - Loosen
  30. Auxiliary Air Cleaner Outlet Duct (4) - Reposition
  31. GM5862960

    Disconnect the 2 mass airflow sensor electrical connectors.

  32. Remove all retainers from the air cleaner assembly and reposition wiring harnesses as necessary.
  33. Air Cleaner Bolt (1) - Remove
  34. Air Cleaner Assembly (2) - Remove
  35. Oil Filler Cap - Remove
  36. GM5839283

    Intake Manifold Cover Bolt (1) - Remove

  37. Intake Manifold Cover (2) - Remove
  38. Install the oil filler cap after removal of the intake manifold cover to prevent debris from falling into the engine.
  39. GM5842421

    Evaporative Emission Canister Purge Tube (1) - Disconnect [2x] - Plastic Collar Quick Connect Fitting Service

  40. Evaporative Emission Canister Purge Tube (1) - Remove
  41. GM5839336

    Disconnect the turbocharger wastegate regulator solenoid valve electrical connector.

  42. Turbocharger Wastegate Actuator Vacuum Tank Bolt (3) - Remove [2x]
  43. GM5839386

    Disconnect the turbocharger wastegate regulator solenoid valve electrical connector.

  44. Turbocharger Wastegate Actuator Vacuum Tank Bolt (3) - Remove [2x]
  45. GM5839308

    Turbocharger Wastegate Actuator Vacuum Tank Solenoid Valve Tube (3) @ Auxiliary Air Cleaner Outlet Duct - Disconnect - Plastic Collar Quick Connect Fitting Service

  46. GM4052248

    Charge Air Bypass Valve Vacuum Tank Tube (3) - Disconnect - Plastic Collar Quick Connect Fitting Service

  47. GM4057362

    Turbocharger Wastegate Actuator Vacuum Source Tube (1) @ Vacuum Pump - Disconnect - Plastic Collar Quick Connect Fitting Service

  48. GM4057385

    Charge Air Bypass Valve Tube (1) @ Charge Air Bypass Valve - Disconnect - Plastic Collar Quick Connect Fitting Service

  49. GM4057453

    Electrical Connector (1) @ Charge Air Bypass Valve (2) - Disconnect

  50. GM4057618

    Charge Air Bypass Valve Tube (1) @ Charge Air Bypass Valve - Disconnect - Plastic Collar Quick Connect Fitting Service

  51. GM4057709

    Electrical Connector (1) @ Charge Air Bypass Valve (2) - Disconnect

  52. GM4057738

    Turbocharger Wastegate Actuator Vacuum Tank Bolt (1) - Remove [2x]

  53. Turbocharger Wastegate Actuator Vacuum Tank (2) - Remove
  54. GM5871728

    Charge Air Cooler Coolant Hose Clamp (1) - Disengage - Hose Clamp Replacement Guidelines - Spring Type

  55. Charge Air Cooler Coolant Hose (2) - Remove
  56. Charge Air Cooler Coolant Hose Clamp (3) - Disengage - Hose Clamp Replacement Guidelines - Spring Type
  57. Charge Air Cooler Coolant Hose (4) - Remove
  58. GM5871741

    Charge Air Cooler Coolant Manifold Bolt (1) - Remove [4x]

  59. GM5871751

    Supercharger Water Manifold (1) - Remove

  60. Supercharger Water Manifold Gasket (2) - Remove and DISCARD [2x]
  61. Charge Air Cooler Coolant Pipe Seal (3) - Remove and DISCARD [4x]
  62. GM4182819

    Charge Air Bypass Valve Hose Clamp (1) - Loosen

  63. Charge Air Bypass Valve Tube Connector Clamp (2) - Loosen
  64. Charge Air Bypass Valve (3) - Remove
  65. GM5840576

    Charge Air Cooler Inlet Air Tube Bolt (1) - Remove [2x]

  66. Charge Air Bypass Valve Tube Connector Clamp (2) - Loosen
  67. Charge Air Cooler Inlet Pipe (3) - Remove
  68. Charge Air Cooler Inlet Air Tube Seal (4) - Remove and DISCARD
  69. GM4182652

    Charge Air Bypass Valve Hose Clamp (1) - Loosen

  70. Charge Air Bypass Valve Tube Connector Clamp (2) - Loosen
  71. Charge Air Bypass Valve (3) - Remove
  72. GM5840540

    Charge Air Cooler Inlet Air Tube Bolt (1) - Remove [2x]

  73. Charge Air Bypass Valve Tube Connector Clamp (2) - Loosen
  74. Charge Air Cooler Inlet Pipe (3) - Remove
  75. Charge Air Cooler Inlet Air Tube Seal (4) - Remove and DISCARD
  76. GM5862662
    NOTE:

    Some components not shown for graphic clarity.

    Disconnect the electrical connector.

  77. Charge Air Cooler Bolt (1) - Remove [2x]
  78. Charge Air Cooler Cover Bolt (2) - Remove [12x]
  79. GM5862663
    NOTE:

    Some components not shown for graphic clarity.

    Charge Air Cooler Cover (1) - Remove

  80. Intake Manifold Gasket (2) - Remove and DISCARD
  81. Charge Air Cooler Cover Seal (3) - Remove and DISCARD [2x]
  82. GM5862841
    NOTE:

    Some components not shown for graphic clarity.

    Positive Crankcase Ventilation Tube Connector (1) - Disconnect [2x] - Plastic Collar Quick Connect Fitting Service

  83. Positive Crankcase Ventilation Foul Air Tube (2) - Remove
  84. GM4044046

    Engine Rear Noise Shield Bolt (1) - Remove

  85. GM5869276

    Engine Rear Noise Shield Bolt (1) - Remove [2x]

  86. Retainer (2) - Unclip [3x]
  87. Wiring Harness (3) - Reposition
  88. GM4044075

    Fuel Pipe Shield (1) - Remove

  89. GM5864681

    Disconnect all electrical connectors.

  90. Lower Intake Manifold Bolt (1) - Remove [6x]
  91. GM5864683

    Intake Manifold (1) - Remove

  92. Lower Intake Manifold Gasket (2) - Remove and DISCARD [6x]
  93. GM5846598
    CAUTION:

    The Positive Crankcase Ventilation (PCV) line is tamper resistant and must always be replaced once it is removed. The fittings connected to the PCV line must also be replaced if they are damaged when the PCV line is removed. To reduce the risk of damage to the fittings, use a suitable cutting tool and carefully cut the connections away.

    Using a suitable cutting tool, carefully cut the 2 positive crankcase ventilation tube connectors (1).

  94. Positive Crankcase Ventilation Fresh Air Tube (2) - Remove and DISCARD
  95. GM5860356

    Turbocharger Wastegate Actuator Vacuum Tank Solenoid Valve Tube (1) - Disconnect and reposition - Plastic Collar Quick Connect Fitting Service

  96. Air Cleaner Outlet Duct Clamp (2) - Loosen
  97. GM5860357

    Charge Air Bypass Valve Hose Clamp (1) - Loosen

  98. Charge Air Bypass Valve Hose (2) - Reposition
  99. Retainer Spring (3) - Disengage
  100. GM5860358

    Auxiliary Air Cleaner Outlet Duct (1) - Remove

  101. GM5861039

    Air Cleaner Outlet Duct Bracket Bolt (1) - Remove [2x]

  102. Retainer (2) - Remove [2x]
  103. Oil Level Indicator Tube (3) - Reposition
  104. GM5861042

    Air Cleaner Outlet Resonator Bracket (1) - Remove

  105. GM5861168
    NOTE:

    Replace only the components necessary to complete the repair.

    Disconnect the ignition coil electrical connector.

  106. Ignition Coil Bolt (1) - Remove
  107. Ignition Coil (2) - Remove
  108. GM5869074
    NOTE:

    Some components not shown for graphic clarity.

    Electrical Connector (1) - Disconnect

  109. Engine Wiring Harness Retainer (2) - Remove [10x]
  110. Engine Wiring Harness (3) - Reposition
  111. GM5869075
    NOTE:

    Some components not shown for graphic clarity.

    Camshaft Housing Cover Bolt (1) - Remove [15x]

  112. GM5869076
    NOTE:

    Some components not shown for graphic clarity.

    Camshaft Cover (1) - Remove

  113. Camshaft Cover Seal (2) - Remove and DISCARD
  114. GM5868428

    Rotate the oil filler tube (1) counterclockwise and remove from the camshaft cover.

  115. GM5868429

    Inspect the oil filter tube seal (2) on the oil filler tube (1) and replace as necessary.

  116. GM5869085

    EN-46101  Spark Plug Tube Seal Guides (1) - Install [3x]

  117. Clean the mating surface of the cylinder head and the camshaft cover.
  118. GM5854948
    CAUTION:

    The Positive Crankcase Ventilation (PCV) line is tamper resistant and must always be replaced once it is removed. The fittings connected to the PCV line must also be replaced if they are damaged when the PCV line is removed. To reduce the risk of damage to the fittings, use a suitable cutting tool and carefully cut the connections away.

    Using a suitable cutting tool, carefully cut the 2 positive crankcase ventilation tube connectors (1).

  119. Positive Crankcase Ventilation Foul Air Tube (2) - Remove and DISCARD
  120. GM5860354

    Charge Air Bypass Valve Hose Clamp (1) - Loosen

  121. Charge Air Bypass Valve Hose (2) - Reposition
  122. Air Cleaner Outlet Duct Clamp (3) - Loosen
  123. Retainer Spring (4) - Disengage
  124. GM5860355

    Air Cleaner Outlet Duct (1) - Remove

  125. GM5861118

    Radiator Surge Tank Inlet Hose Clip (3) @ Radiator Surge Tank Inlet Pipe Bracket - Unclip

  126. Radiator Surge Tank Inlet Hose (4) - Reposition
  127. GM5861128

    Disconnect the ignition coil electrical connector.

  128. Ignition Coil Bolt (1) - Remove
  129. Ignition Coil (2) - Remove
  130. GM5872767
    NOTE:

    Some components not shown for graphic clarity.

    Engine Wiring Harness Retainer (1) - Remove [5x]

  131. Engine Wiring Harness (3) - Reposition
  132. GM5872769
    NOTE:

    Some components not shown for graphic clarity.

    Camshaft Housing Cover Bolt (1) - Remove [13x]

  133. GM5872771
    NOTE:

    Some components not shown for graphic clarity.

    Camshaft Cover (1) - Remove

  134. Camshaft Cover Seal (2) - Remove and DISCARD
  135. GM5873081

    EN-46101  Spark Plug Tube Seal Guides (1) - Install [3x]

  136. Clean the mating surface of the cylinder head and the camshaft cover.
  137. GM5854879
    NOTE:
    • Observe the location and routing of the accessory drive primary belt to ensure proper installation.
    • Some components not shown for graphic clarity.

    Use a suitable tool to rotate the drive belt tensioner (1) counterclockwise to relieve tension from the accessory drive primary belt (2).

  138. Remove the accessory drive primary belt (2) from the pulleys and tensioner (1).
  139. Slowly release tension on the drive belt tensioner (1).
  140. Clean and inspect the drive belt surfaces of all the pulleys.
  141. GM6049112

    Water Pump Pulley Bolt (1) - Remove [4x]

  142. Water Pump Pulley (2) - Remove
  143. GM5865285

    Radiator Outlet Hose Clamp (1) - Disengage - Hose Clamp Replacement Guidelines - Spring Type

  144. Radiator Outlet Hose Clamp (2) - Disengage - Hose Clamp Replacement Guidelines - Spring Type
  145. Radiator Outlet Hose (3) @ Engine Oil Cooler Adapter - Remove
  146. Radiator Outlet Hose (4) @ Radiator Outlet Pipe - Remove
  147. GM5866913

    Radiator Outlet Hose Clamp (2) - Disengage - Hose Clamp Replacement Guidelines - Spring Type

  148. Radiator Outlet Hose (1) @ Engine Radiator - Remove
  149. GM5866915

    Radiator Outlet Hose Clip (1) @ Radiator Outlet Hose Bracket - Remove

  150. Radiator Outlet Hose Clip (2) @ Engine Cooler Fan - Remove
  151. GM5422180
    NOTE:

    Left side shown, right side similar.

    Front Wheelhouse Liner- Right Side (3) - Remove - Front Wheelhouse Liner Replacement , or Front Wheelhouse Liner Replacement (Blackwing)

  152. GM5866945

    Radiator Outlet Hose Clip (1) @ Charge Air Cooler Bracket - Remove

  153. Using an appropriate tool, disengage the radiator outlet hose retainer (3).
  154. Radiator Outlet Hose (2) @ Charge Air Cooler- Right Side - Remove
  155. GM5866934

    Radiator Outlet Hose (1) - Remove

  156. Raise and support the vehicle. Lifting and Jacking the Vehicle
  157. GM5876673
    NOTE:

    Left side shown, right side similar.

    Front Wheelhouse Liner Bolt- Left Side and Right Side (1) - Remove [4x]

  158. Front Compartment Air Deflector Retainer- Left Side and Right Side (2) - Remove [2x]
  159. Front Bumper Fascia Lower Stiffener Bolt- Left Side and Right Side (3) - Remove [6x]
  160. GM5876696
    NOTE:

    Left side shown, right side similar.

    Front Compartment Air Deflector- Left Side and Right Side (1) - Remove [2x]

  161. GM5862911

    Front Bumper Fascia Air Deflector Bolt (1) - Remove [4x]

  162. Front Bumper Fascia Air Deflector Retainer (2) - Remove
  163. Support the front cradle shear plate using a suitable jack.
  164. GM5877036

    Front Cradle Shear Plate Bolt (1) - Remove [4x]

  165. Front Cradle Shear Plate Nut (2) - Remove [2x]
  166. Front Crossmember Brace Bolt (3) - Remove [8x]
  167. GM5877073

    Front Wheelhouse Liner Bolt (1) - Remove [2x]

  168. GM5877068

    Position the left and right side wheelhouse liners (1) away from the front cradle sheer plate (2).

  169. Remove the front cradle sheer plate (2) from between the front bumper fascia center air deflector and the driveline and front suspension cradle and lower it from the vehicle.
  170. GM5854965

    Air Conditioning Compressor Bolt (1) - Remove

  171. Air Conditioning Compressor Rear Bracket (2) - Remove
  172. Electrical Connector (4) - Disconnect [2x]
  173. Wiring Harness Retainer (3) - Remove [2x]
  174. GM5854957

    Air Conditioning Compressor Hose Bolt (4) - Remove

  175. Air Conditioning Evaporative Connector Hose/Tube and Compressor Hose (3) - Remove
  176. Air Conditioning Compressor Hose Seal - Large (2) - Remove and DISCARD
  177. Air Conditioning Compressor Hose Seal - Small (1) - Remove and DISCARD
  178. GM5854958

    Air Conditioning Compressor Bolt (1) - Remove [2x]

  179. GM5854959

    Air Conditioning Compressor (1) - Remove

  180. GM5854905
    NOTE:

    Some components not shown for graphic clarity.

    Drive Belt Tensioner Bolt (1) - Remove

  181. Drive Belt Tensioner (2) - Remove
  182. GM5902682

    Air Conditioning Compressor Front Bracket Bolt (1) - Remove [2x]

  183. Air Conditioning Compressor Front Bracket Bolt (2) - Remove [2x]
  184. Air Conditioning Compressor Front Bracket (3) - Remove
  185. GM5338404

    Assemble the EN-52287  Balancer Holder Kit (1).

  186. GM5338407

    EN-956-1  Extension Handle (1) @ EN-52287  Balancer Holder Kit (2) - Install

  187. GM5162399
    NOTE:

    Some components not shown for graphic clarity.

    Install the EN-52287  Balancer Holding Kit (1) and the EN-956 - 1  Extension Bar (2) to the crankshaft balancer (3).

  188. GM5162403
    NOTE:

    Some components not shown for graphic clarity.

    Crankshaft Balancer Bolt (1) - Remove and DISCARD

  189. GM5162399

    Remove the EN-52287  Balancer Holding Kit (1) and the EN-956 - 1  Extension Bar (2).

  190. GM5162404
    NOTE:

    Some components not shown for graphic clarity.

    Install the J 24420 - C  Harmonic Balancer Puller (1) and the J 38416 - 2  Crankshaft Button (2).

  191. Use tool adjustment to release the crankshaft balancer (3).
  192. Once the crankshaft balancer (3) has released, remove the J 24420 - C  Harmonic Balancer Puller (1) and the J 38416 - 2  Crankshaft Button (2).
  193. GM5873722
    NOTE:

    Some components not shown for graphic clarity.

    Crankshaft Balancer (1) - Remove

  194. GM5863684

    Charge Air Cooler Front Bracket Bolt (1) - Remove [2x]

  195. Auxiliary Water Pump (2) - Remove
  196. GM5880573

    Electrical Connector (4) - Disconnect

  197. Protective Cap (1) - Remove
  198. Engine Wiring Harness Generator Lead Nut (2) - Remove
  199. Starter Solenoid Cable (3) - Remove
  200. GM4277485

    Generator Bolt (1) - Remove [3X]

  201. Generator (2) - Remove
  202. GM5877760

    Generator Bracket Bolt (1) - Remove [2X]

  203. Generator Bracket Bolt (2) - Remove
  204. Generator Bracket Bolt (3) - Remove
  205. GM5877761

    Generator and Drive Belt Tensioner Bracket (1) - Remove

  206. GM5839194

    Disconnect the camshaft position actuator solenoid valve (2) electrical connector.

  207. Camshaft Position Actuator Solenoid Valve Bolt (1) - Remove
  208. Camshaft Position Actuator Solenoid Valve (2) - Remove
  209. GM5839247

    Disconnect the camshaft position actuator solenoid valve (2) electrical connector.

  210. Camshaft Position Actuator Solenoid Valve Bolt (1) - Remove
  211. Camshaft Position Actuator Solenoid Valve (2) - Remove
  212. GM5868277

    Disconnect the camshaft position actuator solenoid valve (2) electrical connector.

  213. Camshaft Position Actuator Solenoid Valve Bolt (1) - Remove
  214. Camshaft Position Actuator Solenoid Valve (2) - Remove
  215. GM5868314

    Disconnect the camshaft position actuator solenoid valve (2) electrical connector.

  216. Camshaft Position Actuator Solenoid Valve Bolt (1) - Remove
  217. Camshaft Position Actuator Solenoid Valve (2) - Remove
  218. GM5876035

    Disconnect the camshaft position sensors (1) electrical connectors.

  219. Engine Wiring Harness Ground Bolt (2) - Remove
  220. Wiring Harness Retainer (3) - Remove [2x]
  221. Wiring Harness (4) - Reposition
  222. GM5876036
    NOTE:

    Some components not shown for graphic clarity.

    Engine Front Cover Bolt (1) - Remove [17x]

  223. Engine Front Cover Bolt (2) - Remove [5x]
  224. Engine Front Cover Hole Plug Bolt (3) - Remove [2x]
  225. Engine Front Cover Bolt (4) - Remove [2x]
  226. Engine Front Cover Bolt (5) - Remove
  227. GM5876261
    CAUTION:

    Do not use the jackscrew hole without first removing all engine front cover bolts. Failure to remove all engine front cover bolts before using the jackscrew hole could result in damage to components.

    CAUTION:

    Do not pry between the engine front cover and the camshaft position sensors or the camshaft position actuators in order to separate the RTV. Use the pry points and a bolt in the jackscrew hole in order to remove the engine front cover. Damage to the camshaft position sensors or the camshaft position actuators may occur if the camshaft position sensors or the camshaft position actuators are used to pry against in order to remove the engine front cover.

    Loosely install a 10 x 1.5 mm bolt in the jackscrew hole (1).

  228. NOTE:

    Ensure proper use of room temperature vulcanizing (RTV) sealant. Use of Room Temperature Vulcanizing (RTV) and Anaerobic Sealant

  229. Using the pry points (2) located at the edge of the front cover and the jackscrew, separate the room temperature vulcanizing (RTV) sealant.
  230. GM5876046

    Engine Front Cover (1) - Remove

  231. GM5876865

    Camshaft Position Actuator Solenoid Valve Seal (1) - Remove and DISCARD [4x]

  232. Using the EN-45000  Seal Remover (2) remove and DISCARD the crankshaft front oil seal (3).
  233. GM5876884

    Water Pump Seal (1) - Remove and DISCARD

  234. GM5876104
    NOTE:

    Ensure proper use of room temperature vulcanizing (RTV) sealant. Use of Room Temperature Vulcanizing (RTV) and Anaerobic Sealant

    Remove any RTV sealant (1) from the engine front cover and mating surface (2) using EN-28410  Gasket Remover (3).

  235. Clean out debris from the bolt holes (4).